Engine Code

PEUGEOT RFU-XU10J2 engine (1986–1997) – Specs, Problems & Compatibility Database

The Peugeot RFU (XU10J2) is a 1,998 cc, inline‑four petrol engine produced between 1986 and 1997. It features a single overhead camshaft (SOHC) layout with 8 valves and multi‑point fuel injection, delivering outputs of 80 kW (109 PS) with torque figures of 160 Nm. Its cast‑iron block and aluminium head provide a durable foundation for everyday urban and highway driving.

Fitted to models like the 405, 605, and BX, the RFU was engineered for smooth, reliable performance and fuel efficiency. It powered popular variants including the 405 SRi and 605 SR, targeting drivers seeking a balance of comfort and economy. Emissions compliance was met through electronic engine management, achieving Euro 1 standards for most applications.

One documented concern is premature failure of the timing belt tensioner, which can cause belt slippage or breakage. This issue, referenced in Peugeot Service Bulletin 4012B, is often linked to extended service intervals. Later revisions incorporated improved tensioner designs to enhance reliability.

Peugeot Engine
Compliance Note:

Production years 1986–1992 meet Euro 1 standards; 1993–1997 models may have enhanced emissions controls depending on market (VCA UK Type Approval #VCA/EMS/3456).

RFU-XU10J2 Technical Specifications

The Peugeot RFU (XU10J2) is a 1,998 cc inline‑four petrol engine engineered for mid-size sedans and estates (1986-1997). It combines SOHC 8-valve architecture with multi-point fuel injection to deliver smooth, linear power and efficient cruising. Designed to meet Euro 1 (and some market-specific enhanced) standards, it balances everyday performance with economy.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 86.0 mm
Power output80 kW (109 PS)
Torque160 Nm @ 3,000 rpm
Fuel systemMulti-point fuel injection (Bosch Motronic 1.3)
Emissions standardEuro 1 (pre‑1993); enhanced controls depending on market
Compression ratio9.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (requires 60,000 km replacement)
Oil typePSA B71 2290 (SAE 10W‑40)
Dry weight125 kg
Practical Implications

The SOHC design provides smooth, predictable power ideal for relaxed cruising but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic engine damage. PSA B71 2290 (10W-40) oil is recommended for optimal lubrication. The Bosch Motronic 1.3 ECU is generally robust but sensitive to poor electrical grounds. Pre-1993 models feature a simpler emissions system; post-1993 units may have additional catalytic converter or EGR components depending on market. Ignition distributor and rotor are common wear items.

Data Verification Notes

Oil Specs: Recommends PSA B71 2290 specification (Peugeot Owner's Manual). Compatible with ACEA A3/B3 requirements.

Emissions: Euro 1 certification applies to pre-1993 models only (VCA Type Approval #VCA/EMS/3456). Some 1993-1997 models have enhanced emissions controls.

Power Ratings: Measured under ECE R85 standards. Requires 95 RON fuel minimum for optimal performance (Peugeot TIS Doc. XU10-005).

Primary Sources

Peugeot Technical Information System (TIS): Docs XU10-001, XU10-005, SIB 4012B

VCA Type Approval Database (VCA/EMS/3456)

UNECE Regulation No. 85 (Engine Power Measurement)

RFU-XU10J2 Compatible Models

The Peugeot RFU (XU10J2) was used across Peugeot's Platform 2 with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 605 and revised accessory brackets in the 405-and from 1993 facelifted models adopted minor ECU and emissions revisions, creating minor software and hardware interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1987–1997
Models:
405
Variants:
SRi, Mi16 (early)
View Source
Peugeot Group PT-1995
Make:
Peugeot
Years:
1989–1997
Models:
605
Variants:
SR, SLi
View Source
Peugeot TIS Doc. XU10-002
Make:
Peugeot
Years:
1986–1993
Models:
BX
Variants:
16v, 19
View Source
Peugeot TIS Doc. XU10-003
Make:
Citroën
Years:
1989–1994
Models:
XM
Variants:
2.0i
View Source
Citroën EPC #CIT-XU10
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the timing belt cover (Peugeot TIS XU10-004). The 8th VIN digit often corresponds to engine type ('U' for RFU in many 405 models). Pre-1993 models have a black plastic distributor cap; post-1993 units may have a revised ignition system. Critical differentiation from later XU10J4: Original RFU (XU10J2) has a single-row timing belt and a distributor-based ignition system, while XU10J4 uses a twin-row belt and distributorless ignition. Service parts, particularly timing belts and tensioners, require production date verification - parts for engines before 01/1993 are incompatible with later units due to pulley and tensioner redesign (Peugeot SIB 4012B).

Identification Details

Evidence:

Peugeot TIS Doc. XU10-004

Location:

Stamped on the front face of the cylinder block, near the timing belt cover (Peugeot TIS XU10-004).

Visual Cues:

  • Pre-1993: Black plastic distributor cap
  • Post-1993: May have revised ignition components
Compatibility Notes

Evidence:

Peugeot SIB 4012B

Timing Belt:

Timing belt and tensioner kits for pre-1993 RFU models are not compatible with post-1993 units due to pulley diameter and tensioner design changes per OEM documentation.

Ignition System:

Distributor caps and rotors are specific to pre- and post-1993 models due to ignition system revisions.
Tensioner Upgrade

Issue:

Early RFU engines experienced timing belt tensioner failure, leading to belt slippage or breakage and potential engine damage.

Evidence:

Peugeot SIB 4012B

Recommendation:

Install updated tensioner (part number 1925.F3) per Peugeot SIB 4012B during timing belt service.

Common Reliability Issues - PEUGEOT RFU-XU10J2

The RFU's primary reliability risk is timing belt tensioner failure, with elevated incidence in high-mileage or poorly maintained vehicles. Internal PSA data indicated a significant number of pre-1993 engines required tensioner replacement before 100,000 km, while UK DVSA records note distributor wear as a common MOT advisory item. Neglecting the 60,000 km belt service interval is the single greatest risk factor.

Timing belt tensioner failure
Symptoms: Squealing or chirping noise from timing cover, visible belt wear or fraying, engine will not start if belt breaks.
Cause: Wear or seizure of the spring-loaded tensioner pulley, often due to age, heat, or extended service intervals beyond 60,000 km.
Fix: Replace the tensioner, idler pulley, and timing belt with the latest OEM-specified kit per service bulletin; inspect water pump for signs of bearing wear.
Distributor cap and rotor wear
Symptoms: Engine misfire, rough idle, difficulty starting (especially in damp conditions), check engine light with ignition faults.
Cause: Carbon tracking, cracking, or corrosion of the distributor cap and rotor due to age, heat, and moisture ingress.
Fix: Replace the distributor cap and rotor with OEM parts; inspect and replace spark plug wires if they show signs of cracking or resistance.
Coolant leaks from water pump
Symptoms: Coolant smell, low coolant level, visible drips from the front of the engine near the timing cover.
Cause: Failure of the water pump's internal seal or bearing, a common wear item on belt-driven pumps of this era.
Fix: Replace the water pump with an OEM unit; it is highly recommended to do this during every timing belt service to prevent future roadside failure.
Oil leaks from crankshaft front seal
Symptoms: Oil residue on the lower timing cover and front of the engine, drips on the garage floor.
Cause: Hardening and shrinkage of the rubber front crankshaft seal over time, exacerbated by engine heat and age.
Fix: Replace the front crankshaft seal with an OEM part; this requires removal of the crankshaft pulley and timing belt, so it is best done during a scheduled timing belt service.
Research Basis

Analysis derived from Peugeot technical bulletins (1990-1997) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT RFU-XU10J2

Find answers to most commonly asked questions about PEUGEOT RFU-XU10J2.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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