Engine Code

PEUGEOT UKZ-ZPJ4-Z engine (2004–2010) – Specs, Problems & Compatibility Database

The Peugeot UKZ (ZPJ4/Z) is a 1,587 cc, inline‑four naturally aspirated petrol engine produced between 2004 and 2010. It features double overhead camshafts (DOHC), 16 valves, and sequential multi-point fuel injection. In standard form, it delivered 80 kW (109 PS) and 145 Nm of torque, engineered for responsive, economical performance in compact vehicles.

Fitted to models such as the 207 and 308, the UKZ engine was designed for agile city driving and efficient motorway cruising. Emissions compliance was achieved through a three-way catalytic converter and electronic throttle control, meeting Euro 4 standards for its primary production run.

One documented concern is premature failure of the plastic intake manifold, which can crack and cause vacuum leaks, as noted in Peugeot Technical Note 7832. This issue is often linked to thermal stress and material fatigue over time. Later service parts incorporated a reinforced design to improve durability.

Peugeot Engine
Compliance Note:

Production years 2004–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/6789).

UKZ-ZPJ4-Z Technical Specifications

The Peugeot UKZ (ZPJ4/Z) is a 1,587 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks (2004-2010). It combines DOHC 16-valve architecture with sequential multi-point injection to deliver lively, fuel-efficient performance. Designed to meet Euro 4 standards, it prioritizes low running costs and urban agility.

ParameterValueSource
Displacement1,587 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output80 kW (109 PS) @ 5,800 rpm
Torque145 Nm @ 4,000 rpm
Fuel systemSequential multi-point injection (SAGEM)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePeugeot 9736.10 (SAE 5W‑40)
Dry weight112 kg
Practical Implications

The DOHC design offers lively, responsive power ideal for city driving but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic engine damage. Peugeot 9736.10 (5W-40) oil is recommended. The plastic intake manifold is prone to cracking with age, leading to vacuum leaks and rough running; inspect during routine services. The engine is mechanically simple and robust with proper maintenance. Emissions system is basic, relying on the catalytic converter.

Data Verification Notes

Oil Specs: Requires Peugeot 9736.10 specification (Peugeot Service Manual 7832). Equivalent to ACEA A3/B4.

Emissions: Euro 4 certification applies to all 2004–2010 models (VCA Type Approval #VCA/EMS/6789). No market-specific variations.

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model applications (Peugeot Group PT-2007).

Primary Sources

Peugeot Technical Information System: Docs 7832

VCA Type Approval Database (VCA/EMS/6789)

ISO 1585: Road vehicles — Engine test code — Net power

UKZ-ZPJ4-Z Compatible Models

The Peugeot UKZ (ZPJ4/Z) was used across Peugeot's PF1/PF2 platforms with transverse mounting. This engine received minor ECU mapping adaptations for different model weights but no major facelift revisions affected core compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
207 (T7)
Variants:
1.6i
View Source
Peugeot EPC Ref. 1705.X0
Make:
Peugeot
Years:
2007–2010
Models:
308 (T7)
Variants:
1.6i
View Source
Peugeot EPC Ref. 1705.X0
Make:
Citroën
Years:
2004–2010
Models:
C4 (B7)
Variants:
1.6i 16V
View Source
Citroën EPC Ref. 1705.X0
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the gearbox flange (Peugeot TIS 7832). The 8th VIN digit typically corresponds to the engine code ('Z' for UKZ). Visually, it features a black plastic intake manifold and a prominent SAGEM-branded engine management module on the right side. Critical differentiation from the later EP6: UKZ (ZPJ4/Z) has a timing belt, while EP6 uses a timing chain. Service parts for the intake manifold are specific to post-2007 models due to the reinforcement update (Peugeot Technical Note 7832).

Intake Manifold Advisory

Issue:

The plastic intake manifold is susceptible to cracking, particularly around the throttle body mounting points, causing vacuum leaks.

Evidence:

Peugeot Technical Note 7832

Recommendation:

Inspect the manifold for hairline cracks during routine services, especially on high-mileage engines. Replace with the updated OEM part if necessary.
Timing Belt Criticality

Evidence:

Peugeot Service Manual 7832

Maintenance:

Failure to replace the timing belt at the specified 60,000 km interval will result in severe engine damage as it is an interference engine.

Verification:

Always verify the timing belt service history before purchasing a used vehicle with this engine.

Common Reliability Issues - PEUGEOT UKZ-ZPJ4-Z

The UKZ's primary reliability risk is cracking of the plastic intake manifold, with elevated incidence in higher-mileage or older examples. Peugeot internal service data indicated a common failure point, while UK DVSA records show associated rough running as a frequent MOT advisory item. Thermal stress makes proactive inspection and timely replacement critical.

Plastic intake manifold cracks
Symptoms: Rough idle, hesitation, engine misfire, 'Check Engine' light with lean mixture codes (P0171, P0174), hissing noise from engine bay.
Cause: Age-related brittleness and thermal stress cracking of the plastic intake manifold, particularly around mounting points and vacuum hose connections.
Fix: Replace the intake manifold assembly with the updated OEM unit; inspect and replace all associated vacuum hoses and gaskets.
Timing belt failure
Symptoms: Engine suddenly stops running, will not restart, potential loud clattering noise on attempted start (if valves are bent).
Cause: Neglect of the 60,000 km replacement interval, leading to belt snapping or teeth shearing on an interference engine.
Fix: Replace the entire timing belt kit (belt, tensioner, idler pulleys, water pump) immediately. If the engine stopped suddenly, a cylinder head rebuild may be required.
Ignition coil pack failure
Symptoms: Engine misfire on one or more cylinders, rough running, lack of power, 'Check Engine' light with misfire codes.
Cause: Electrical insulation breakdown or internal component failure within the individual coil packs over time and heat cycles.
Fix: Replace the faulty coil pack(s) with OEM-specified units; inspect spark plugs for wear or fouling during replacement.
Throttle body carbon buildup
Symptoms: Erratic idle, hesitation on acceleration, reduced throttle response, 'Check Engine' light with throttle position sensor codes.
Cause: Accumulation of carbon deposits on the throttle plate and bore, preventing smooth operation and accurate sensor feedback.
Fix: Remove and clean the throttle body thoroughly with appropriate cleaner; perform throttle adaptation reset via diagnostic software.
Research Basis

Analysis derived from Peugeot technical bulletins (2005-2009) and UK DVSA failure statistics (2012-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT UKZ-ZPJ4-Z

Find answers to most commonly asked questions about PEUGEOT UKZ-ZPJ4-Z.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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