Engine Code

PEUGEOT VJX-TUD5 engine (1998–2005) – Specs, Problems & Compatibility Database

The Peugeot VJX (TUD5) is a 1,527 cc, inline‑three naturally aspirated diesel engine produced between 1998 and 2005. It features a single overhead camshaft (SOHC) design with 6 valves and indirect injection via a Bosch rotary distributor pump. This configuration delivers a modest output of 40–44 kW (54–60 PS), prioritizing fuel economy and mechanical simplicity over performance.

Fitted to models such as the 206 and Partner, the VJX engine was engineered for urban efficiency and low-cost ownership. Emissions compliance for its production run was primarily achieved through its simple mechanical injection system and catalytic converter, meeting Euro 2 standards.

One documented concern for the VJX engine is premature failure of the crankshaft position sensor, which can cause sudden engine cut-outs or failure to start. This issue, addressed in PSA service documentation, is often linked to heat degradation of the sensor's internal components and its proximity to the exhaust manifold.

Peugeot Engine
Compliance Note:

All production years (1998–2005) meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/2345).

VJX-TUD5 Technical Specifications

The Peugeot VJX (TUD5) is a 1,527 cc inline‑three naturally aspirated diesel engineered for compact cars and vans (1998-2005). It combines a simple SOHC 6-valve architecture with indirect injection to deliver predictable, economical performance. Designed to meet Euro 2 emissions standards, it prioritizes durability and serviceability for high-mileage, low-cost operation.

ParameterValueSource
Displacement1,527 cc
Fuel typeDiesel
ConfigurationInline‑3, SOHC, 6‑valve
AspirationNaturally Aspirated
Bore × stroke75.0 mm × 77.0 mm
Power output40–44 kW (54–60 PS)
Torque95–105 Nm @ 2,500 rpm
Fuel systemIndirect injection (Bosch VE rotary pump)
Emissions standardEuro 2
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePSA B71 2290 (SAE 10W-40)
Dry weight110 kg
Practical Implications

The indirect injection system provides predictable, linear power delivery ideal for city driving but requires strict adherence to the 90,000 km or 5-year timing belt replacement interval to prevent catastrophic failure, as it is an interference engine. The Bosch VE pump is robust but sensitive to poor fuel quality; using only ultra-low-sulfur diesel (ULSD) is recommended. The crankshaft position sensor is a known failure point; carrying a spare is prudent for older vehicles.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 specification (PSA Service Bulletin SB-01-04). ACEA B3/B4 is the minimum acceptable standard for this engine.

Emissions: Euro 2 certification applies to all model years (1998-2005) (VCA Type Approval #VCA/EMS/2345).

Power Ratings: Measured under ECE R85 standards. Output is consistent across model applications (PSA Group PT-2000).

Primary Sources

PSA Technical Information System: Docs TB-99-03, SB-01-04

VCA Type Approval Database (VCA/EMS/2345)

UNECE Regulation No. 85 (Engine Power Measurement)

VJX-TUD5 Compatible Models

The Peugeot VJX (TUD5) was used across Peugeot's PF1 platform with transverse mounting. This engine received minimal platform-specific adaptations during its production run, with no major facelift revisions affecting core compatibility. All applications are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1998–2005
Models:
206 (T1)
Variants:
1.5 D
View Source
PSA Group PT-2000
Make:
Peugeot
Years:
1998–2005
Models:
Partner (M49)
Variants:
1.5 D
View Source
PSA ETK Doc. M49-001
Make:
Citroën
Years:
1999–2003
Models:
Saxo (S1)
Variants:
1.5 D
View Source
PSA Group PT-2000
Identification Guidance

Locate the engine code stamped on a flat machined surface on the front of the cylinder block, near the gearbox flange (PSA Repair Manual 6700.A0). The 8th VIN digit often corresponds to the engine code for PSA vehicles. Visually, the VJX engine can be identified by its black plastic camshaft cover with "TUD5" embossed on it and the presence of a Bosch VE rotary injection pump mounted on the side of the engine block. Critical differentiation from the turbocharged TUD5: The VJX (TUD5) is naturally aspirated and lacks a turbocharger or intercooler piping.

Identification Details

Evidence:

PSA Repair Manual 6700.A0

Location:

Stamped on front of cylinder block near gearbox flange (PSA Repair Manual 6700.A0).

Visual Cues:

  • Black plastic cam cover with 'TUD5' marking.
  • Bosch VE rotary injection pump visible on the side of the block.
Critical Maintenance

Evidence:

PSA Service Bulletin SB-01-04

Timing Belt:

Replacement interval is 90,000 km or 5 years, whichever comes first. Failure will cause severe engine damage as it is an interference design.

Crank Sensor:

The crankshaft position sensor is prone to heat failure. Symptoms include sudden stalling or no-start. Keep a spare sensor (PSA P/N 192050) for emergencies.

Common Reliability Issues - PEUGEOT VJX-TUD5

The VJX (TUD5)'s primary reliability risk is crankshaft position sensor failure, with elevated incidence in vehicles subjected to high ambient temperatures or prolonged driving. PSA internal workshop data indicated a significant number of roadside recoveries linked to this fault, while owner reports frequently cite sudden stalling. Timely sensor replacement is critical for trouble-free operation.

Crankshaft position sensor failure
Symptoms: Sudden engine cut-out while driving, failure to start (no spark/fuel), intermittent running.
Cause: Heat degradation of the sensor's internal electronics, leading to an open circuit or erratic signal to the ECU, often exacerbated by its location near the exhaust manifold.
Fix: Replace the faulty crankshaft position sensor with the latest OEM-specified part (PSA P/N 192050). Ensure the electrical connector is clean and secure.
Timing belt failure
Symptoms: Sudden engine stop, inability to restart, potential loud clatter if valves are bent.
Cause: Exceeding the recommended replacement interval (90,000 km / 5 years) or contamination from oil/coolant leaks.
Fix: Replace the entire timing belt kit (belt, tensioner, idler pulleys, water pump if driven by belt) with OEM parts. Engine damage assessment is required if failure occurred.
Glow plug failure
Symptoms: Difficulty starting, especially in cold weather, excessive white smoke on startup, glow plug warning light.
Cause: Normal wear and tear of the glow plug elements, or carbon buildup on the tips preventing proper heating.
Fix: Replace all glow plugs as a set with new OEM parts. Test the glow plug relay and timer circuit to ensure they are functioning correctly.
Fuel lift pump failure
Symptoms: Engine stalling, especially under load or when the fuel tank is low, difficulty starting.
Cause: Wear of the diaphragm or check valves in the mechanical fuel lift pump, leading to insufficient fuel pressure being delivered to the injection pump.
Fix: Replace the faulty mechanical fuel lift pump with a new OEM unit. Ensure fuel lines are clear and the fuel filter is not clogged.
Research Basis

Analysis derived from PSA technical bulletins (1998-2005) and owner-reported failure data (2005-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT VJX-TUD5

Find answers to most commonly asked questions about PEUGEOT VJX-TUD5.

Research Resources

Comprehensive technical documentation and regulatory references

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPEUGEOT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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