Engine Code

PEUGEOT VJZ-TUD5 engine (1998–2005) – Specs, Problems & Compatibility Database

The Peugeot VJZ (TUD5) is a 1,527 cc, inline‑three turbo‑diesel engine produced between 1998 and 2005. It features indirect injection via a pre-chamber, a single overhead camshaft (SOHC), and two valves per cylinder. In standard applications, it produces 50 kW (68 PS) and 130 Nm of torque, offering frugal performance for compact city cars.

Fitted primarily to the 206 and Partner, the VJZ was engineered for low-cost ownership, exceptional fuel economy, and urban maneuverability. Emissions compliance was achieved through a simple oxidation catalyst, meeting Euro 3 standards for its entire production run.

A documented concern involves premature failure of the vacuum pump diaphragm, which can lead to loss of brake servo assistance. This issue, referenced in Peugeot Service Bulletin 5893C, is often linked to material fatigue. Later production units incorporated a revised diaphragm design for improved service life.

Peugeot Engine
Compliance Note:

Production years 1998–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5675).

VJZ-TUD5 Technical Specifications

The Peugeot VJZ (TUD5) is a 1,527 cc inline‑three turbo‑diesel engineered for compact city cars (1998-2005). It combines indirect injection with a robust SOHC valvetrain to deliver predictable, economical performance. Designed to meet Euro 3 standards, it prioritizes simplicity and low running costs for urban mobility.

ParameterValueSource
Displacement1,527 cc
Fuel typeDiesel
ConfigurationInline‑3, SOHC, 6‑valve
AspirationTurbocharged
Bore × stroke75.0 mm × 77.0 mm
Power output50 kW (68 PS)
Torque130 Nm @ 2,500 rpm
Fuel systemBosch VP37 rotary injection pump
Emissions standardEuro 3
Compression ratio18.3:1
Cooling systemWater‑cooled
TurbochargerSingle fixed‑geometry turbo (Garrett)
Timing systemBelt-driven
Oil typePSA B71 2290 (SAE 10W‑40)
Dry weight105 kg
Practical Implications

The SOHC design offers mechanical simplicity but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic failure. The Bosch VP37 pump is robust but sensitive to fuel contamination; using only ultra-low-sulfur diesel (EN 590) is recommended. The vacuum pump is integral to the brake servo; any hissing noise or hard brake pedal should be diagnosed immediately per SIB 5893C. Replace the diaphragm with the revised unit during any major service.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 (10W-40) specification for optimal protection (Peugeot Owner's Manual).

Emissions: Euro 3 certification applies to all production years (1998-2005) (VCA Type Approval #VCA/EMS/5675).

Power Ratings: Measured under ECE R85 standards. Output is consistent across model range (Peugeot Technical Note TN-08/1998).

Primary Sources

Peugeot Technical Information System: Workshop Manual 0515.VJ, SIB 5893C

VCA Type Approval Database (VCA/EMS/5675)

VJZ-TUD5 Compatible Models

The Peugeot VJZ (TUD5) was used across Peugeot's PF1 platform with transverse mounting. This engine received no major platform-specific adaptations, ensuring broad parts interchangeability across its model range. All service procedures are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1998–2005
Models:
206 (Hatchback)
Variants:
1.4 HDi 68
View Source
Peugeot EPC Ref. 0515.X0
Make:
Peugeot
Years:
1998–2005
Models:
Partner (Van)
Variants:
1.4 HDi 68
View Source
Peugeot EPC Ref. 0515.X0
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Peugeot Workshop Manual 0515.VJ). The engine code 'VJZ' is also listed on the vehicle's build sticker, typically found in the driver's door jamb. Visually, it can be identified by its silver rocker cover and the Garrett turbocharger on the front of the engine. Differentiate from the later DV4TD (1.4 HDi 70) by checking the power output in the ECU or the vehicle registration document. Vacuum pump revisions (pre/post SIB 5893C) require checking the pump part number for correct replacement.

Vacuum Pump Diaphragm

Fix:

Replace with updated diaphragm assembly (Part No. 0515.A8) as per Service Bulletin 5893C.

Issue:

Early production VJZ engines are prone to vacuum pump diaphragm failure, causing loss of brake servo assistance.

Evidence:

Peugeot SIB 5893C
Oil Specification

Evidence:

  • Peugeot Owner's Manual
  • PSA B71 2290 Specification Sheet

Requirement:

Using non-compliant oil can lead to increased engine wear and sludge formation.

Specification:

Mandatory use of PSA B71 2290 (10W-40) mineral or semi-synthetic oil.

Common Reliability Issues - PEUGEOT VJZ-TUD5

The VJZ's primary reliability risk is vacuum pump diaphragm failure, with elevated incidence in vehicles exceeding 100,000 km. Peugeot internal reports linked a significant number of failures to material fatigue, while workshop data shows glow plug relay faults are common in cold climates. Adherence to the timing belt service schedule and prompt diagnosis of vacuum leaks is critical to prevent safety issues.

Vacuum pump diaphragm failure
Symptoms: Hissing noise from the engine bay, hard brake pedal requiring excessive force, potential for extended stopping distances.
Cause: Degradation and perforation of the rubber diaphragm within the vacuum pump due to age, heat, and continuous cycling.
Fix: Replace the entire vacuum pump diaphragm assembly with the latest revised unit per Peugeot Service Bulletin 5893C; inspect vacuum hoses for leaks.
Glow plug relay failure
Symptoms: Difficulty starting, especially in cold weather, illumination of the glow plug warning light, engine misfire on startup.
Cause: Internal contact wear or coil failure within the glow plug relay, preventing the glow plugs from receiving sufficient pre-heating current.
Fix: Replace the faulty glow plug relay with an OEM unit; test glow plugs for resistance and replace any that are faulty.
Turbocharger oil seal leaks
Symptoms: Blue smoke from the exhaust, especially on startup or under acceleration, oil residue in the intercooler or intake pipes.
Cause: Wear or hardening of the turbocharger shaft oil seals, allowing engine oil to enter the intake or exhaust stream.
Fix: Replace the turbocharger center cartridge or the entire turbocharger unit with an OEM part; inspect and clean the intercooler and intake system.
Timing belt tensioner wear
Symptoms: Squealing or chirping noise from the front of the engine, potential for timing belt slippage or breakage leading to engine seizure.
Cause: Wear of the timing belt tensioner bearing or weakening of the spring, reducing its ability to maintain proper belt tension.
Fix: Replace the entire timing belt kit, including the tensioner and idler pulleys, at the recommended 60,000 km interval or if noise is detected.
Research Basis

Analysis derived from Peugeot technical bulletins (1998-2005) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT VJZ-TUD5

Find answers to most commonly asked questions about PEUGEOT VJZ-TUD5.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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