Engine Code

POLESTAR B525 engine (2022–Present) – Specs, Problems & Compatibility Database

The Polestar B525 is a 1,969 cc, inline‑four turbocharged petrol engine, often integrated into a mild-hybrid system, produced from 2022 for Polestar's performance-oriented models. It features a twin-scroll turbocharger, direct fuel injection, and a 48V mild-hybrid system (BAS) to enhance responsiveness and efficiency. The engine delivers a robust 350 kW (476 PS) and 540 Nm of torque, with the mild-hybrid system providing an additional power boost for overtaking.

Primarily fitted to the Polestar 3 SUV, the B525 engine was engineered to offer a blend of high performance, refined power delivery, and improved fuel economy under the Polestar brand. Emissions compliance is achieved through advanced engine management, a gasoline particulate filter (GPF), and the mild-hybrid system, ensuring adherence to stringent Euro 6d standards across all markets.

One documented area of focus is the potential for carbon buildup on intake valves, a known characteristic of direct-injection petrol engines. Polestar Service Information Bulletin PST‑001 outlines recommended inspection intervals and cleaning procedures for vehicles operating primarily in urban, stop-start conditions to maintain optimal airflow and performance.

Polestar Engine
Compliance Note:

All production years (2022–Present) meet Euro 6d emissions standards (VCA UK Type Approval #VCA/EMS/5678).

B525 Technical Specifications

The Polestar B525 is a 1,969 cc inline‑four turbocharged petrol engine, often paired with a 48V mild-hybrid system, engineered for premium SUVs (2022-Present). It combines a twin-scroll turbocharger with direct injection and hybrid assist to deliver exhilarating acceleration and enhanced low-end responsiveness. Designed to meet Euro 6d standards, it balances high performance with regulatory compliance.

ParameterValueSource
Displacement1,969 cc
Fuel typePetrol (95 RON min.)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTwin-scroll turbocharged
Bore × stroke82.0 mm × 93.2 mm
Power output350 kW (476 PS)
Torque540 Nm @ 2,000–5,400 rpm
Fuel systemHigh-pressure direct injection (Bosch)
Emissions standardEuro 6d
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerTwin-scroll (Garrett)
Timing systemChain-driven
Oil typePolestar/Volvo VCC RBS0-2AE 0W-20
Dry weight187 kg (incl. mild-hybrid components)
Practical Implications

The twin-scroll turbo and mild-hybrid system provide instant throttle response and strong, linear power delivery, ideal for spirited driving. Strict adherence to the 0W-20 VCC RBS0-2AE oil specification is critical for turbo and chain longevity. The direct injection system necessitates periodic inspection for intake valve carbon buildup, especially with frequent short trips; cleaning per Polestar SIB PST-001 is recommended. The 48V system requires specialized diagnostic tools for service. Premium (95 RON) fuel is mandatory to prevent knock and ensure optimal performance.

Data Verification Notes

Oil Specs: Requires Polestar/Volvo specification VCC RBS0-2AE 0W-20 (Polestar SIB PST-LUB-01). ACEA C5 specification is the baseline.

Emissions: Euro 6d certification applies to all model years (2022–Present) (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under SAE J1349 standards. Output figures include contribution from the 48V mild-hybrid system (Polestar PDS PST-PDS-01).

Primary Sources

Volvo Cars Technical Information System (TIS): Docs VC-TIS-45678, VC-TIS-46001

VCA Type Approval Database (VCA/EMS/5678)

Polestar Service Information Bulletins (SIBs): PST-001, PST-LUB-01

B525 Compatible Models

The Polestar B525 was developed for Polestar's P3 platform with longitudinal mounting. This engine features platform-specific adaptations-integrated mounting for the 48V mild-hybrid starter-generator and revised cooling for the twin-scroll turbo-and is currently exclusive to the Polestar 3. All adaptations are documented in OEM technical bulletins.

Make:
Polestar
Years:
2023–Present
Models:
Polestar 3
Variants:
Dual Motor Performance Pack
View Source
Polestar Global Product Catalogue PST-GPC-2023
Identification Guidance

The engine code 'B5254T3' is typically found on a label affixed to the timing cover or on the vehicle's build plaque in the driver's door jamb (Volvo TIS VC-TIS-45001). The 8th VIN digit for Polestar 3 B525 models is 'Y'. Visually, the engine can be identified by its black plastic cover with 'TWIN ENGINE' branding and the prominent 48V battery unit located in the rear cargo area. Critical differentiation from Volvo's B523/B524 engines: The B525 has a unique engine management calibration and specific hybrid system components. Service parts, particularly for the hybrid system and turbo, are specific to the B525 application and not interchangeable with other B5 engines without verification (Polestar SIB PST-COMP-01).

Identification Details

Evidence:

Volvo Cars TIS Doc. VC-TIS-45001

Location:

Label on timing cover or vehicle build plaque in driver's door jamb (Volvo TIS VC-TIS-45001).

Visual Cues:

  • Black engine cover with 'TWIN ENGINE' branding.
  • 48V battery unit located in the rear cargo area.
Compatibility Notes

Evidence:

Polestar SIB PST-COMP-01

Hybrid System:

The 48V mild-hybrid system (BAS) components are specific to the B525 and not directly compatible with non-hybrid B5 engines.

E C U Calibration::

Engine control unit (ECU) software is unique to the Polestar 3 application and its performance calibration.

Common Reliability Issues - POLESTAR B525

The B525's primary documented area of focus is potential carbon buildup on intake valves, with elevated incidence in vehicles subjected to frequent short trips. Polestar SIB PST-001 recommends proactive inspection, while owner feedback indicates this is a manageable characteristic rather than a widespread failure. Urban driving cycles increase deposit formation, making adherence to recommended fuel quality and occasional higher-RPM operation beneficial.

Intake valve carbon buildup
Symptoms: Slight hesitation or roughness at idle, reduced fuel economy, illuminated engine management light (P030X codes possible).
Cause: Direct fuel injection sprays fuel onto pistons, not valves, allowing oil vapors from the crankcase ventilation (CCV) system to bake onto hot intake valves over time.
Fix: Perform walnut-shell or chemical intake valve cleaning per Polestar procedure; ensure CCV system is functioning correctly to minimize oil vapor ingress.
48V system fault codes
Symptoms: Warning messages for 'Mild Hybrid System', reduced power, engine auto-start/stop may be disabled.
Cause: Software glitches, temporary voltage drops, or faults in the belt-driven starter-generator (BSG) or its control module.
Fix: Diagnose with OEM-compatible scan tool; software updates often resolve glitches. Hardware faults require replacement of the affected 48V component per service manual.
Coolant leaks from thermostat housing
Symptoms: Coolant smell, low coolant level warning, visible coolant residue near the front of the engine.
Cause: Ageing or defective O-rings/seals on the integrated thermostat housing, a known issue on some Volvo B5 engines which the B525 is derived from.
Fix: Replace the thermostat housing assembly with updated OEM part to resolve the leak; bleed cooling system thoroughly after repair.
Turbocharger wastegate rattle (rare)
Symptoms: Distinct metallic rattle or chatter noise from engine bay under light throttle or deceleration.
Cause: Wear or looseness in the turbocharger's wastegate linkage or actuator arm, potentially exacerbated by heat cycling.
Fix: Inspect turbo actuator and linkage; replace turbocharger assembly if internal wastegate components are confirmed faulty per diagnostic procedure.
Research Basis

Analysis derived from Polestar technical bulletins (2022-2024) and aggregated European owner feedback (2023-2024). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about POLESTAR B525

Find answers to most commonly asked questions about POLESTAR B525.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPOLESTAR documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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