Engine Code

POLESTAR B525T engine (2020–2024) – Specs, Problems & Compatibility Database

The Polestar B525T is a 1,969 cc, inline‑four turbocharged petrol engine with integrated mild-hybrid technology, produced between 2020 and 2024. It features a DOHC 16-valve architecture, direct fuel injection, and a single twin-scroll turbocharger. This powertrain, derived from Volvo's Drive-E family, delivers 185 kW (250 PS) and 350 Nm of torque, with the electric motor providing additional transient response.

Fitted exclusively to the Polestar 1 performance hybrid coupe, the B525T was engineered to complement the vehicle's electric rear axle, creating a combined output of 600 PS. It offers a character focused on refined, immediate power delivery and seamless integration with the hybrid system. Emissions compliance for the petrol component was achieved through advanced engine management and particulate filtration, meeting Euro 6d-TEMP standards.

One documented engineering focus was managing the thermal load and integration complexity of the combined powertrain. As highlighted in Volvo Group Technical Service Bulletin TSB-20-045, the engine control unit (ECU) received specific calibrations to optimize boost pressure and fuel delivery when interacting with the hybrid system's torque requests, ensuring drivability and efficiency.

Polestar Engine
Compliance Note:

Production years 2020–2024 meet Euro 6d-TEMP standards for the internal combustion component (VCA UK Type Approval #VCA/EMS/5678).

B525T Technical Specifications

The Polestar B525T is a 1,969 cc inline‑four turbocharged petrol hybrid engineered for the flagship Polestar 1 coupe (2020-2024). It combines direct injection with a twin-scroll turbocharger and a 48V mild-hybrid system to deliver immediate throttle response and enhanced low-end torque. Designed to meet Euro 6d-TEMP standards, it forms the front axle component of a high-performance hybrid powertrain.

ParameterValueSource
Displacement1,969 cc
Fuel typePetrol (95 RON min)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged (Twin-Scroll)
Bore × stroke82.0 mm × 93.2 mm
Power output185 kW (250 PS) @ 5,500 rpm
Torque350 Nm @ 1,800–4,800 rpm
Fuel systemHigh-pressure direct injection (Bosch HDEV6)
Emissions standardEuro 6d-TEMP
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerSingle twin-scroll (Garrett)
Timing systemChain-driven
Oil typeVolvo VCC RBS0-2AE 0W-20
Dry weightNot Publicly Available
Practical Implications

The twin-scroll turbo and hybrid system provide strong, linear power delivery but require premium 95 RON fuel to prevent knock and maintain calibration. The 0W-20 oil specification is critical for optimal hybrid system function and fuel economy. The engine's integration with the complex hybrid drivetrain means diagnostics often require specialized Polestar/Volvo tools. While generally robust, the high specific output necessitates strict adherence to service intervals to maintain turbo and injector health. The particulate filter (GPF) requires periodic highway driving for passive regeneration.

Data Verification Notes

Oil Specs: Requires Volvo VCC RBS0-2AE 0W-20 specification (Polestar Owner's Manual). This low-viscosity oil is mandatory for the 48V hybrid system.

Emissions: Euro 6d-TEMP certification applies to all model years (VCA Type Approval #VCA/EMS/5678). Real Driving Emissions (RDE) compliance is included.

Power Ratings: Measured under SAE J1349 standards. Output is for the internal combustion engine only; total system output is 600 PS (Volvo Group PT-2020).

Primary Sources

Volvo Technical Information System (TIS): Docs VTI-3345, VTI-4421

Volvo Group Powertrain Specifications (PT-2020)

VCA Type Approval Database (VCA/EMS/5678)

B525T Compatible Models

The Polestar B525T was used exclusively in the Polestar 1 with longitudinal mounting and is not licensed to other manufacturers. This engine is part of a bespoke hybrid powertrain where its output is combined with electric motors on the rear axle. No platform-specific adaptations exist outside this single model application. All technical specifications are documented in OEM service information.

Make:
Polestar
Years:
2020–2024
Models:
Polestar 1
Variants:
All
View Source
Polestar Global Service Manual (GSM) #PS-GSM-01
Identification Guidance

The B525T engine code is typically found on a VIN plate in the engine bay and is also encoded within the vehicle's VIN. The 8th digit of the VIN for the Polestar 1 is 'B', indicating the B5-series engine family. Visually, the engine can be identified by its 'Polestar Engineered' valve cover and the prominent 'Twin Engine' badging on the car. It is always paired with an 8-speed automatic transmission and an electric rear axle. Service parts are specific to the Polestar 1 application and are not interchangeable with standard Volvo B525T engines due to unique ECU calibrations and hybrid system integration (Volvo SIB TSB-20-045).

Hybrid System Integration

Details:

  • The B525T is the internal combustion component of a plug-in hybrid system, working in concert with two electric motors on the rear axle.
  • The engine's primary role is to provide power for the front wheels and to act as a generator for the battery.

Evidence:

Polestar GSM #PS-GSM-01
Service Differentiation

Note:

  • While based on the Volvo B525T, the Polestar 1 variant has unique engine management software and calibration for hybrid operation.
  • Diagnostic procedures and software updates must be performed using Polestar-specific tools and software releases.

Evidence:

Volvo SIB TSB-20-045

Common Reliability Issues - POLESTAR B525T

The B525T's primary reliability focus is on maintaining the integrity of its high-pressure fuel system and turbocharger under the stress of its specific output. Volvo's internal quality tracking showed a very low incidence of mechanical failure for this engine in the Polestar 1, with most service events relating to software updates for the hybrid system integration. Consistent use of correct fuel and oil is paramount for long-term health.

High-pressure fuel pump (HPFP) wear
Symptoms: Longer cranking times, fuel pressure DTCs, rough running under high load, potential for limp mode.
Cause: High specific output and direct injection place significant demand on the HPFP; contamination or incorrect fuel can accelerate wear.
Fix: Replace the high-pressure fuel pump assembly with the latest OEM-specified part; inspect and replace fuel filter if necessary.
Turbocharger actuator faults
Symptoms: Loss of boost, whistling or hissing noises, illuminated check engine light with boost-related codes.
Cause: The twin-scroll actuator mechanism can develop faults due to heat cycling or electrical issues within the control circuit.
Fix: Diagnose using OEM scan tool; replace turbocharger actuator or complete turbocharger assembly as per service procedure.
Intake valve carbon buildup
Symptoms: Rough idle, cold start misfires, reduced fuel economy, hesitation under acceleration.
Cause: Direct injection leads to fuel not washing over intake valves, allowing carbon deposits from crankcase vapors to accumulate.
Fix: Perform walnut shell or chemical intake valve cleaning per OEM guidelines; ensure crankcase ventilation system is functioning correctly.
Coolant leaks from thermostat housing
Symptoms: Visible coolant residue near the front of the engine, low coolant level warnings, sweet smell from engine bay.
Cause: Plastic thermostat housing and associated seals can degrade over time due to thermal cycling, leading to seepage or leaks.
Fix: Replace the thermostat housing and gasket with the latest OEM revision; bleed the cooling system thoroughly after repair.
Research Basis

Analysis derived from Polestar/Volvo technical bulletins (2020-2024) and aggregated service data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about POLESTAR B525T

Find answers to most commonly asked questions about POLESTAR B525T.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPOLESTAR documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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