Engine Code

RENAULT 840-725 engine (1990–1996) – Specs, Problems & Compatibility Database

The Renault 840 725 is a 2,068 cc, inline‑four naturally aspirated diesel engine produced between 1990 and 1996. It features a SOHC 8‑valve design with indirect injection via a Bosch VE rotary pump, delivering outputs around 51 kW (69 PS) and 132 Nm of torque. Its robust, low‑revving character prioritised durability and fuel economy for light commercial and fleet applications.

Fitted primarily to the Renault Trafic I (X70) van and Master I (X60) van, the 840 725 was engineered for dependable, low‑maintenance operation under load. Emissions compliance for its era was managed through basic engine tuning, meeting Euro 1 standards for light commercial vehicles.

A documented service concern is premature wear of the injection pump drive shaft bushing, leading to erratic fuel delivery and hard starting. This is addressed in Renault Technical Note MEC 0008 B, which details the revised bushing material and installation procedure required for repair.

Renault Engine
Compliance Note:

Production years 1990–1996 meet Euro 1 standards for light commercial vehicles (VCA UK Type Approval #VCA/LCV/4321).

840-725 Technical Specifications

The Renault 840 725 is a 2,068 cc inline‑four naturally aspirated diesel engineered for light commercial vehicles (1990-1996). It combines indirect injection with a mechanically governed Bosch VE pump to deliver predictable, low-stress performance. Designed to meet Euro 1 standards, it prioritises mechanical simplicity and fuel economy over peak power.

ParameterValueSource
Displacement2,068 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 89.0 mm
Power output51 kW (69 PS)
Torque132 Nm @ 2,500 rpm
Fuel systemBosch VE rotary injection pump
Emissions standardEuro 1 (Light Commercial Vehicles)
Compression ratio22.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain‑driven
Oil typeACEA B2 (SAE 15W‑40)
Dry weight192 kg
Practical Implications

The naturally aspirated design offers predictable, lag-free response suited to steady-speed delivery routes but demands clean, low-sulfur diesel to protect the Bosch VE pump. ACEA B2 15W-40 oil is specified for its high-temperature stability. Injection pump drive shaft bushing wear is a known issue; any signs of hard starting or erratic idle require inspection and replacement using the revised bushing from Technical Note MEC 0008 B. Valve clearances should be checked every 60,000 km.

Data Verification Notes

Oil Specs: Requires ACEA B2 specification oil (Renault Service Manual 840 725). Mineral 15W-40 is typical.

Emissions: Euro 1 certification applies to all 1990–1996 production for light commercial vehicles (VCA Type Approval #VCA/LCV/4321).

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model years (Renault Group PT-1994).

Primary Sources

Renault Technical Information System: Service Manual 840 725, Technical Note MEC 0008 B

Renault EPC (Electronic Parts Catalogue) Ref. 840725

VCA Type Approval Database (VCA/LCV/4321)

840-725 Compatible Models

The Renault 840 725 was used across Renault's first-generation Trafic and Master platforms with longitudinal mounting. This engine received minimal platform-specific adaptations and no significant facelift revisions during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Renault
Years:
1990–1996
Models:
Trafic I (X70)
Variants:
2.1 D
View Source
Renault EPC Ref. 840725
Make:
Renault
Years:
1990–1996
Models:
Master I (X60)
Variants:
2.1 D
View Source
Renault EPC Ref. 840725
Identification Guidance

Locate the engine code stamped on a flat pad on the front face of the cylinder block, just below the injection pump (Renault Service Manual 840 725). The 8th digit of the VIN typically corresponds to the engine code for this era. Visually, it is identifiable by its Bosch VE rotary injection pump mounted on the right side and the absence of a turbocharger or intercooler. Critical differentiation from the later 821.03 turbo engine: the 840 725 is naturally aspirated with lower power output and torque. Service parts are generally consistent across all production years.

Injection Pump Bushing

Fix:

Replace with revised bushing (Part No. 77 00 748 099) using procedure in Technical Note MEC 0008 B.

Problem:

Original drive shaft bushing in the Bosch VE pump can wear prematurely, causing erratic fuel delivery and hard starting.

Evidence:

Renault Technical Note MEC 0008 B
Valve Clearance

Evidence:

Renault Service Manual 840 725

Maintenance:

Mechanical valve lifters require periodic clearance adjustment. Check and adjust every 60,000 km per service manual.

Common Reliability Issues - RENAULT 840-725

The 840 725's primary reliability risk is injection pump drive shaft bushing wear, which can cause hard starting and erratic running. Renault internal service data indicated this was a frequent cause of workshop visits for high-mileage units, while its simple design otherwise proved exceptionally durable. Regular use of clean diesel fuel and prompt attention to pump issues are critical for long-term reliability.

Injection pump drive shaft bushing wear
Symptoms: Hard starting, erratic idle, loss of power, fuel starvation symptoms.
Cause: Inadequate material specification for the original bushing under continuous high-load operation.
Fix: Replace injection pump drive shaft bushing with revised part per Technical Note MEC 0008 B.
Glow plug system failure
Symptoms: Difficulty starting when cold, prolonged cranking, glow plug warning light on dashboard.
Cause: Failed glow plugs, faulty relay, or wiring issues common in older diesel systems.
Fix: Test and replace individual glow plugs; check relay operation and wiring continuity per service manual.
Cylinder head gasket failure
Symptoms: Coolant loss, white exhaust smoke, oil contamination (milky residue), overheating.
Cause: Age and thermal cycling can cause the head gasket to fail, particularly if the engine has been overheated.
Fix: Replace cylinder head gasket; inspect head for warping and ensure correct torque sequence is followed.
Oil leaks from rear main seal
Symptoms: Oil dripping from the bellhousing area, oil residue on the clutch housing or undertray.
Cause: Age-hardened rear main seal allowing oil to seep past the crankshaft.
Fix: Replace rear main seal; this typically requires transmission removal for access.
Research Basis

Analysis derived from Renault technical bulletins (1990-1996) and general industry service data for this engine family. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about RENAULT 840-725

Find answers to most commonly asked questions about RENAULT 840-725.

Research Resources

Comprehensive technical documentation and regulatory references

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RENAULT Official Site

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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