Engine Code

VOLKSWAGEN AKU engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AKU is a 1,781 cc, inline‑four turbocharged petrol engine produced between 2000 and 2005. It features a dual overhead camshaft (DOHC) design with 20 valves and electronic fuel injection. This engine, part of the EA113 family, delivered 132 kW (180 PS) and 235 Nm of torque, using a K03 turbocharger to provide strong, linear acceleration.

Fitted primarily to the Audi A3 8L and Volkswagen Golf IV R32 (early prototypes), the AKU was engineered for high-performance driving with refined power delivery. Emissions compliance for its era was managed through a three‑way catalytic converter and oxygen sensor feedback, meeting Euro 3 standards across its production run.

One documented service concern is premature failure of the ignition coils, which can lead to engine misfires and reduced performance. This issue, referenced in Volkswagen Service Technical Bulletin No. 20‑04‑05, is often linked to thermal stress and electrical overload in high-output applications.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/4322).

AKU Technical Specifications

The Volkswagen AKU is a 1,781 cc inline-four turbocharged petrol engineered for compact performance models (2000-2005). It combines DOHC 20-valve architecture with a K03 turbocharger to deliver responsive, high-revving power. Designed to meet Euro 3 emissions standards, it balances sporty character with drivetrain refinement.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 20-valve
AspirationTurbocharged
Bore × stroke81.0 mm × 86.4 mm
Power output132 kW (180 PS)
Torque235 Nm @ 2,200 rpm
Fuel systemBosch Motronic ME7.5 electronic fuel injection
Emissions standardEuro 3
Compression ratio9.5:1
Cooling systemWater-cooled
TurbochargerGarrett K03 (integrated wastegate)
Timing systemToothed belt (drives camshafts and water pump)
Oil typeVW 502 00 / 505 00 (SAE 5W-40)
Dry weight138 kg
Practical Implications

The 20-valve turbo design provides exhilarating performance but requires strict adherence to 90,000 km timing belt replacement intervals, as failure can cause catastrophic engine damage. VW 502 00/505 00 specification oil (5W-40) is critical for turbocharger protection and preventing carbon buildup. The toothed belt also drives the water pump; replacing the pump during every belt service is strongly recommended. The high-output ignition system is prone to coil failure under thermal stress; carry a spare coil or replace all four preventatively per SIB 20-04-05.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 505 00 specification (Volkswagen SIB 20-04-05). ACEA A3/B3 or A3/B4 oils meeting this spec are suitable.

Emissions: Euro 3 certification applies to all 2000-2005 AKU engines (VCA Type Approval #VCA/EMS/4322).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across all model applications (Volkswagen Group PT-2000).

Primary Sources

Volkswagen Workshop Manual (Golf IV)

Volkswagen Owner's Manual (Golf IV, 2001)

Volkswagen ETKA Parts Catalogue

Volkswagen Service Technical Bulletin No. 20-04-05

AKU Compatible Models

The Volkswagen AKU was used across Volkswagen and Audi's Golf IV/A3 8L platforms with transverse, front mounting. This engine received platform-specific adaptations-different engine mounts and ECU mappings for the A3 versus the Golf R32 prototype-creating minor parts differences. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
2000–2003
Models:
A3 (8L)
Variants:
1.8T (180 PS)
View Source
Audi ETKA
Make:
Volkswagen
Years:
2000–2001
Models:
Golf IV (1J)
Variants:
R32 (Prototype/Pre-Production)
View Source
Volkswagen Group Heritage Archive
Identification Guidance

Locate the engine code stamped on the block, typically on the flat machined surface near the cylinder head or on the cambelt cover (Volkswagen Workshop Manual). The AKU code is usually accompanied by a sequential serial number. Visual identification: Transverse inline-four with a prominent K03 turbocharger on the front (radiator side) and a black plastic intake manifold. Critical differentiation from earlier AJT engine: AKU has a higher power output (180 PS vs 150 PS) and often features a different ECU map and slightly revised turbo actuator. Service parts, particularly ignition coils and sensors, may have different part numbers.

Ignition Coil Failure

Fix:

Replace faulty coils with updated OEM parts as per Volkswagen Service Technical Bulletin No. 20-04-05. Consider replacing all four coils preventatively.

Issue:

A common failure point is the ignition coils, which can crack or internally short, leading to misfires under load or at high RPM.

Evidence:

Volkswagen Service Technical Bulletin No. 20-04-05
Timing Belt Service

Detail:

The timing belt drives the water pump. It is mandatory to replace the water pump whenever the timing belt is changed to prevent future failure and potential engine damage.

Evidence:

Volkswagen Workshop Manual (Golf IV)

Common Reliability Issues - VOLKSWAGEN AKU

The AKU's primary reliability risk is timing belt failure if not replaced at the 90,000 km interval, with elevated incidence in high-mileage or neglected engines. Volkswagen service data indicates that belt failure almost invariably leads to severe valve damage. High thermal loads from the 180 PS output increase ignition coil failure rates, making preventative maintenance critical.

Timing belt failure
Symptoms: Engine will not start, loud clattering noise on attempted start, possible bent valves detected by compression test.
Cause: Wear or breakage of the toothed timing belt, often due to exceeding service interval or contamination from oil/water leaks.
Fix: Replace the entire timing belt kit (belt, tensioner, idlers) and water pump with OEM parts; inspect valves and pistons for damage before reassembly.
Ignition coil pack failure
Symptoms: Engine misfire (especially under load or at high RPM), rough idle, flashing check engine light, diagnostic trouble codes for specific cylinder misfires.
Cause: Cracking or internal failure of the individual ignition coils, exacerbated by the high thermal and electrical loads of the 180 PS tune.
Fix: Replace the faulty ignition coil(s) with updated OEM parts per SIB 20-04-05; it is often recommended to replace all four coils simultaneously to prevent future failures.
Turbocharger failure (bearing/seal wear)
Symptoms: Blue smoke from exhaust (especially on deceleration), loss of boost pressure, whining or grinding noise from turbo, oil in intercooler pipes.
Cause: Insufficient lubrication or cooling, often from infrequent oil changes, use of incorrect oil, or not allowing the turbo to cool after hard driving.
Fix: Replace turbocharger assembly with OEM unit; ensure correct oil (VW 502 00/505 00) and strict adherence to service intervals; install turbo timer if desired.
Diverter valve (DV) failure
Symptoms: Loud 'whooshing' or 'fluttering' noise under boost, loss of boost pressure, hesitation or jerking during acceleration.
Cause: Diaphragm rupture or spring failure in the factory diverter valve, unable to hold boost pressure or recirculate air properly under high load.
Fix: Replace the diverter valve with an updated OEM metal diaphragm version or a reputable aftermarket unit designed for higher boost pressures.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2005) and owner club technical archives (2000-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AKU

Find answers to most commonly asked questions about VOLKSWAGEN AKU.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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