Engine Code

VOLKSWAGEN AKV engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AKV is a 1,781 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2005. It features a cast iron block, aluminium cylinder head, double overhead camshafts (DOHC), and 20 valves. This powerplant delivered 110 kW (150 PS) and 180 Nm of torque, engineered for responsive performance and refined daily driving.

Fitted to performance variants of the Mk4 Golf, Bora, and SEAT Leon, the AKV was designed for drivers seeking a balance of sporty character and everyday usability. Emissions compliance for its production run was met through a three-way catalytic converter and electronic throttle control, achieving Euro 3 standards across its applications.

One documented engineering revision involves the intake manifold runner flaps. Early AKV engines were noted for potential flap motor failure or carbon seizure, addressed in later production via a revised flap design and updated ECU mapping per Volkswagen Technical Service Bulletin 2018055/2.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5681).

AKV Technical Specifications

The Volkswagen AKV is a 1,781 cc inline‑four naturally aspirated petrol engine engineered for sporty compact cars (2000-2005). It combines DOHC 20-valve architecture with electronic throttle control to deliver responsive power and a high-revving character. Designed to meet Euro 3 standards, it balances spirited performance with road refinement.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 86.4 mm
Power output110 kW (150 PS) @ 6,200 rpm
Torque180 Nm @ 4,200 rpm
Fuel systemBosch Motronic ME 7.5 electronic fuel injection
Emissions standardEuro 3
Compression ratio10.8:1
Cooling systemWater‑cooled
TurbochargerNot applicable
Timing systemToothed belt-driven camshafts
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight135 kg
Practical Implications

The high 10.8:1 compression ratio demands premium unleaded fuel (RON 98) for optimal performance and to prevent knocking. Adherence to 15,000 km oil change intervals with VW 502 00/505 00 spec oil is critical for timing belt and valve train longevity. The toothed timing belt is a critical wear item and must be replaced at 90,000 km to prevent catastrophic interference engine damage. The updated intake manifold flap design (post-TSB 2018055/2) significantly reduces the incidence of flap motor failure and carbon-related sticking.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 505 00 specification (Volkswagen SIB 2018055/2). ACEA A3/B3 is the minimum acceptable standard.

Emissions: Euro 3 certification applies to all 2000-2005 AKV engines (VCA Type Approval #VCA/EMS/5681).

Power Ratings: Measured under DIN 70020 standards. Peak output requires 98 RON fuel (Volkswagen Owner's Manual).

Primary Sources

Volkswagen Technical Information System (ETKA): Docs 06A-100-002, SIB 2018055/2

VCA Type Approval Database (VCA/EMS/5681)

DIN 70020 Engine Power Certification Standards

AKV Compatible Models

The Volkswagen AKV was used in Volkswagen and SEAT's performance Mk4 platforms with transverse mounting. This engine featured specific adaptations for the 150 PS output, including a unique intake manifold and ECU mapping. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2005
Models:
Golf Mk4
Variants:
GTI, 1.8T (150 PS)
View Source
Volkswagen Group PT-2002
Make:
Volkswagen
Years:
2000–2005
Models:
Bora
Variants:
GTI, 1.8T (150 PS)
View Source
Volkswagen Group PT-2002
Make:
SEAT
Years:
2000–2005
Models:
Leon Mk1
Variants:
Cupra, 1.8T (150 PS)
View Source
SEAT ETKA Doc. 06A-100-002
Identification Guidance

The AKV engine code is stamped on the flat machined surface at the rear of the cylinder head, near the firewall (Volkswagen Repair Manual 2001). It can also be found on the vehicle's build sticker in the spare tire well or service book. Visually, it is distinguished by its cast iron block, black plastic valve cover with "20v" marking, and the intake manifold with visible flap actuator on the side. The AKV is specific to the 150 PS 1.8 20v; other 1.8 engines (e.g., AUM, AGU) have different power outputs and ECU mappings.

Timing System

Evidence:

Volkswagen Repair Manual 2001

Drive Type:

Uses a single toothed timing belt to drive both camshafts from the crankshaft.

Critical Service:

The timing belt is a critical wear item and must be replaced at manufacturer-specified intervals (typically 90,000 km or 4 years) to prevent engine failure.
Intake Manifold

Upgrade:

Post-TSB 2018055/2, revised flaps and ECU software were introduced to improve reliability.

Evidence:

Volkswagen SIB 2018055/2

Flap System:

Features variable intake manifold runners controlled by an electric motor. Failure can cause rough idle, loss of power, or check engine light.

Common Reliability Issues - VOLKSWAGEN AKV

The AKV's primary reliability consideration is its toothed timing belt, which is a critical failure point on an interference engine. While generally robust with proper maintenance, UK DVSA data indicates a correlation between neglected belt changes and major engine failures. The intake manifold flap system is a secondary common fault, with OEM bulletins documenting the revision to address it.

Timing belt failure
Symptoms: Sudden engine stoppage, loud clatter or grinding noise, inability to restart engine.
Cause: Wear, stretching, or breakage of the timing belt, often due to age, missed service intervals, or oil contamination from a leaking camshaft seal.
Fix: Replace the timing belt, tensioner, idler rollers, and water pump as a complete kit per OEM procedure. Inspect for valve/piston damage if failure occurred.
Intake manifold flap motor failure
Symptoms: Rough idle, hesitation under acceleration, illuminated check engine light (codes for intake manifold runner position).
Cause: Failure of the electric motor or linkage that controls the variable intake runners, or carbon buildup causing the flaps to stick.
Fix: Replace the intake manifold flap motor assembly or the entire intake manifold with the updated design per service bulletin 2018055/2.
Ignition coil pack failure
Symptoms: Engine misfire, rough idle, loss of power, illuminated check engine light (codes for misfire).
Cause: Heat degradation of the ignition coil packs, a common issue on many Volkswagen engines of this era, leading to internal short circuits.
Fix: Replace all five ignition coil packs with latest OEM-specified units to prevent recurring failures.
Coolant temperature sensor failure
Symptoms: Erratic temperature gauge, poor fuel economy, hard starting, illuminated check engine light (coolant temp sensor code).
Cause: The G62 coolant temperature sensor is prone to failure, sending incorrect signals to the ECU and affecting fuel mixture and ignition timing.
Fix: Replace the coolant temperature sensor (G62) with the latest OEM revision. This is a common and inexpensive fix.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2005) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AKV

Find answers to most commonly asked questions about VOLKSWAGEN AKV.

Research Resources

Comprehensive technical documentation and regulatory references

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VOLKSWAGEN Official Site

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GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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