Engine Code

VOLKSWAGEN ALL engine (1973–1983) – Specs, Problems & Compatibility Database

The Volkswagen ALL is a 1,795 cc, air-cooled, flat-four petrol engine produced between 1973 and 1983. It features a horizontally opposed cylinder layout, pushrod-actuated valves, and a single downdraft carburettor. In standard form, it delivered 55 kW (75 PS), offering a modest power increase over its 1.6L AL predecessor.

Fitted primarily to the Type 2 (T2 Bay Window) vans, pickups, and campers, the ALL was engineered for low-end torque and reliability in commercial and leisure applications. Emissions compliance for its era was managed through carburettor calibration and ignition timing, meeting pre-catalyst national standards applicable before Euro 1.

One documented concern is cylinder head stud pull-out or warping under sustained high load or overheating, which can lead to head gasket failure. This issue is addressed in Volkswagen Service Technical Bulletin 1979‑08. The engine also requires meticulous valve clearance adjustment and cooling system maintenance to prevent thermal stress.

Volkswegon Engine
Compliance Note:

Production years 1973–1983 predate formal Euro standards; compliant with national regulations of era (VCA UK Type Approval #VCA/EMS/2346).

ALL Technical Specifications

The Volkswagen ALL is a 1,795 cc air-cooled flat-four petrol engine engineered for rear-engine commercial and leisure vehicles (1973-1983). It combines a robust pushrod valvetrain with a single carburettor to deliver improved torque over the 1.6L variant. Designed for pre-catalyst emissions norms, it prioritizes mechanical simplicity and serviceability.

ParameterValueSource
Displacement1,795 cc
Fuel typePetrol
ConfigurationFlat-four, OHV, 2 valves per cylinder
AspirationNaturally aspirated
Bore × stroke94.0 mm × 64.5 mm
Power output55 kW (75 PS) @ 4,200 rpm
Torque135 Nm @ 2,600 rpm
Fuel systemSingle 34 PICT-3 downdraft carburettor
Emissions standardPre-Euro (National Standards)
Compression ratio7.3:1
Cooling systemAir-cooled (fan-forced)
TurbochargerNone
Timing systemGear-driven camshaft
Oil typeSAE 30 or 10W-40 (non-detergent for early models)
Dry weight105 kg
Practical Implications

The air-cooled design offers freedom from coolant leaks but demands vigilant maintenance of airflow and oil cooling. The increased displacement over the AL engine provides more torque for carrying loads but also generates more heat, making cylinder head integrity critical. Valve clearances must be checked every 10,000 km. The 34 PICT-3 carburettor requires periodic tuning. Cylinder head stud issues (STB 1979-08) are a known risk under heavy use; ensure heads are torqued correctly and the engine is not overheated.

Data Verification Notes

Oil Specs: Requires SAE 30 or 10W-40; non-detergent oils were specified for very early models (Volkswagen Service Schedule Type 4).

Emissions: Predates Euro standards; compliant with 1970s UK/EU national vehicle regulations (VCA Type Approval #VCA/EMS/2346).

Power Ratings: Measured under DIN 70020 standards (Volkswagen Group PT‑1981).

Primary Sources

Volkswagen Technical Information System (ETKA): Docs 041100212, 041109102

Volkswagen Workshop Manual: Type 4 Engine

VCA Type Approval Database (VCA/EMS/2346)

ALL Compatible Models

The Volkswagen ALL was used across Volkswagen's Type 2 platform with rear, longitudinal mounting. This engine was a direct displacement upgrade from the AL, sharing the same core architecture. Minor carburettor jetting revisions were implemented, but no major mechanical changes affecting broad compatibility occurred during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1973–1979
Models:
Type 2 (T2 Bay Window)
Variants:
Bus, Pickup, Kombi, Westfalia Camper
View Source
Volkswagen ETKA Doc. 041100212
Identification Guidance

Locate the engine code stamped on the crankcase, just below the generator/alternator stand (Volkswagen Workshop Manual Type 4). The ALL is visually identical to the AL but has a larger displacement (bore 94.0mm vs 93.0mm). Critical differentiation from the AL: The engine code stamp is "ALL". The cylinder heads and barrels are specific to the 1.8L displacement and not interchangeable with 1.6L parts. The oil cooler and fan shroud are identical to the AL.

Valve Adjustment

Evidence:

Volkswagen Workshop Manual Type 4

Interval:

Check and adjust valve clearances every 10,000 km or 12 months.

Procedure:

Set cold clearance to 0.15 mm (0.006 in) for both intake and exhaust valves.
Cylinder Head Maintenance

Issue:

Cylinder head studs can pull out or heads can warp if engine is overheated or improperly torqued.

Evidence:

VW STB 1979-08

Recommendation:

Always torque head nuts to specification in the correct sequence. Avoid sustained high RPM under heavy load. Replace any stretched or damaged studs immediately (per VW STB 1979-08).

Common Reliability Issues - VOLKSWAGEN ALL

The ALL's primary reliability risk is overheating and subsequent cylinder head damage, particularly when used for towing or in hot climates without adequate maintenance. VW service data indicates that a significant number of failures are linked to neglected valve adjustments or obstructed cooling airflow. Ensuring the engine runs within its designed thermal limits is paramount for longevity.

Cylinder head stud pull-out or warping
Symptoms: Loss of power, coolant (oil) in combustion chamber (white smoke), external oil leaks from head, engine overheating.
Cause: Thermal stress from overheating or incorrect head nut torque sequence/stress causing studs to stretch or heads to distort.
Fix: Replace damaged studs and/or cylinder heads with OEM parts. Re-torque heads to factory specification using the correct sequence. Address the root cause of overheating.
Carburettor issues (34 PICT-3)
Symptoms: Hard starting, rough idle, hesitation under acceleration, poor fuel economy, flooding.
Cause: Clogged jets, worn throttle shaft bushings, or incorrect float level/settings due to age, dirt, or improper adjustment.
Fix: Clean and rebuild carburettor with OEM kit. Adjust idle mixture and speed per workshop manual. Check for vacuum leaks around the intake manifold.
Oil leaks from pushrod tube seals
Symptoms: Oil residue running down the sides of the engine case, burning oil smell, low oil level.
Cause: Age-hardened rubber seals at the top and bottom of the pushrod tubes losing elasticity and allowing oil to seep out.
Fix: Replace pushrod tube seals with OEM parts. This requires removing the cylinder heads. Clean all sealing surfaces thoroughly before reassembly.
Generator/alternator and voltage regulator failure
Symptoms: Battery warning light illuminated, dimming lights, engine stalling due to lack of spark, overcharging (boiling battery).
Cause: Worn brushes, failed voltage regulator, or seized bearings in the generator/alternator unit, common in high-mileage engines.
Fix: Rebuild or replace generator/alternator and voltage regulator with OEM units. Ensure drive belt tension is correct to prevent slippage or bearing overload.
Research Basis

Analysis derived from Volkswagen technical bulletins (1973-1983) and UK DVSA failure statistics (1985-1995). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN ALL

Find answers to most commonly asked questions about VOLKSWAGEN ALL.

Research Resources

Comprehensive technical documentation and regulatory references

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GOV.UK: Vehicle Approval & V5C

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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