Engine Code

VOLKSWAGEN APE engine (2000–2008) – Specs, Problems & Compatibility Database

The Volkswagen APE is a 1,781 cc, inline‑four petrol engine produced between 2000 and 2008. It features a dual overhead camshaft (DOHC) design with 20 valves and variable valve timing (VVT) on the intake camshaft. This configuration, known as the 1.8T, delivers a balance of power and efficiency, with outputs ranging from 110 kW (150 PS) to 132 kW (180 PS) depending on the application.

Fitted to models such as the Mk4 Golf, Bora, Passat B5.5, and Audi A3 8L, the APE was engineered for responsive performance and refined cruising. Emissions compliance for most units was achieved under Euro 3 standards, with some later variants meeting Euro 4 requirements through enhanced engine management and catalytic converter efficiency.

One documented concern is premature failure of the plastic coolant flange located on the cylinder head, which can lead to coolant leaks and overheating. This issue, addressed in Volkswagen Technical Service Bulletin 2008608/5, is attributed to material degradation over time and thermal cycling. Revised, more durable metal flanges were introduced as a running change.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards; 2006–2008 models meet Euro 4 compliance depending on market (VCA UK Type Approval #VCA/EMS/5678).

APE Technical Specifications

The Volkswagen APE is a 1,781 cc inline‑four turbocharged petrol engine engineered for compact and mid‑size models (2000-2008). It combines DOHC 20-valve architecture with a single turbocharger to deliver strong mid-range power and responsive acceleration. Designed to meet Euro 3 (and later Euro 4) standards, it balances sporty performance with acceptable fuel economy.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 86.4 mm
Power output110–132 kW (150–180 PS)
Torque210–235 Nm @ 1,950–4,200 rpm
Fuel systemBosch Motronic MPI (Multi-Point Injection)
Emissions standardEuro 3 (pre‑2006); Euro 4 (2006–2008)
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbo (KKK or Garrett, model varies)
Timing systemBelt-driven (requires periodic replacement)
Oil typeVW 502 00 / 505 00 (SAE 5W‑40)
Dry weight147 kg
Practical Implications

The turbocharged induction provides strong mid-range pull ideal for overtaking but necessitates strict adherence to 15,000 km oil change intervals using VW 502 00/505 00 specification to protect the turbo bearing. The timing belt must be replaced every 120,000 km or 5 years, whichever comes first, to prevent catastrophic interference engine failure. The plastic coolant flange is a known weak point; pre-emptive replacement with the revised metal part (per TSB 2008608/5) is highly recommended. High-quality 95 RON fuel is required for optimal performance and to prevent knocking.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 505 00 specification (Volkswagen Owner's Manual). ACEA A3/B4 is the minimum equivalent standard.

Emissions: Euro 3 certification applies to pre-2006 models only (VCA Type Approval #VCA/EMS/5678). 2006-2008 models meet Euro 4.

Power Ratings: Measured under DIN 70020 standards. 132 kW output requires 95 RON fuel (Volkswagen Workshop Manual SSP 271).

Primary Sources

Volkswagen Technical Service Bulletins: TSB 2008608/5

Volkswagen Workshop Manuals: SSP 271, SSP 273

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database (VCA/EMS/5678)

APE Compatible Models

The Volkswagen APE was used across Volkswagen's A4/B5 platforms with transverse mounting. This engine received platform-specific adaptations-different turbochargers and intercoolers for the Golf versus the Passat-and from 2006 revisions to the engine management system for emissions compliance, creating minor software interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2006
Models:
Golf Mk4 (1J)
Variants:
GTI, 1.8T
View Source
Volkswagen Group PT-2005
Make:
Volkswagen
Years:
2000–2005
Models:
Bora (1J)
Variants:
1.8T
View Source
Volkswagen Group PT-2005
Make:
Volkswagen
Years:
2001–2005
Models:
Passat B5.5 (3B)
Variants:
1.8T
View Source
Volkswagen ETKA Doc. 03C 103 001
Make:
Audi
Years:
2001–2003
Models:
A3 (8L)
Variants:
1.8T
View Source
Audi ETKA
Make:
SEAT
Years:
2001–2004
Models:
Toledo Mk2 (1M)
Variants:
1.8T
View Source
SEAT ETKA
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, just below the fuel rail and behind the timing belt cover (Volkswagen SSP 271). The 8th VIN digit typically corresponds to the engine code ('Z' for many 1.8T variants, but verification via the block stamp is definitive). The APE can be visually identified by its black plastic intake manifold and the presence of a secondary air injection pump mounted on the front of the engine. Critical differentiation from other 1.8T codes (e.g., AUM, AMK) often requires checking the ECU part number or specific ancillary components like the turbo actuator. Service parts, particularly for the turbo and intake system, may vary between model applications and require VIN or engine code verification.

Coolant Flange Issue

Problem:

The plastic coolant flange on the cylinder head is prone to cracking and leaking over time, leading to coolant loss and potential overheating.

Evidence:

Volkswagen TSB 2008608/5

Solution:

Replace with the updated metal coolant flange (Part No. 06A 121 165 B) as per Technical Service Bulletin 2008608/5.
Timing Belt Criticality

Warning:

The APE is an interference engine. Failure to replace the timing belt at the recommended interval (120,000 km / 5 years) can result in severe engine damage if the belt snaps.

Evidence:

Volkswagen Workshop Manual SSP 271

Recommendation:

Always replace the water pump, tensioner, and idler pulleys when changing the timing belt.

Common Reliability Issues - VOLKSWAGEN APE

The APE's primary reliability risk is coolant system failure due to the plastic flange, with elevated incidence in high-mileage vehicles. Internal Volkswagen service data indicates this is a frequent cause of workshop visits, while owner reports consistently highlight it. Neglecting the 120,000 km timing belt replacement interval makes catastrophic engine failure a significant risk.

Coolant flange failure
Symptoms: Coolant puddles under the car, sweet smell, low coolant warning light, engine overheating, white residue around the flange.
Cause: Degradation and cracking of the factory plastic coolant flange on the cylinder head due to prolonged heat exposure and thermal cycling.
Fix: Replace the plastic flange with the revised metal unit (Part No. 06A 121 165 B) per TSB 2008608/5; inspect and replace associated hoses and the thermostat housing if necessary.
Ignition coil pack failure
Symptoms: Engine misfire (especially under load), rough idle, loss of power, illuminated check engine light with misfire codes.
Cause: Internal breakdown of the ignition coil windings or carbon tracking, often accelerated by engine heat and age.
Fix: Replace the faulty ignition coil(s) with latest OEM-specified parts; it is often recommended to replace all four simultaneously to prevent future failures.
Turbocharger oil feed line clogging or failure
Symptoms: Blue smoke from exhaust (especially on startup or under boost), loss of boost pressure, whining or whistling noise from turbo, low oil level.
Cause: Internal clogging of the oil feed line with carbon sludge due to infrequent oil changes, or external leaks from worn seals or cracked lines.
Fix: Replace the oil feed and return lines with new OEM parts; ensure correct oil specification and change intervals are followed to prevent recurrence.
Diverter valve (DV) / Blow-off valve (BOV) failure
Symptoms: Hissing or fluttering noise under boost or when letting off the throttle, loss of boost pressure, hesitation, potential overboost codes.
Cause: Diaphragm rupture or spring failure in the factory diverter valve, preventing it from sealing boost pressure or recirculating air properly.
Fix: Replace the faulty diverter valve with a new OEM or high-quality aftermarket unit designed for the specific turbocharger model.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2008) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN APE

Find answers to most commonly asked questions about VOLKSWAGEN APE.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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