Engine Code

VOLKSWAGEN BAG engine (2000–2008) – Specs, Problems & Compatibility Database

The Volkswagen BAG is a 1,781 cc, inline‑four naturally aspirated petrol engine produced between 2000 and 2008. It features a cast iron block, aluminium head, double overhead camshafts (DOHC), and 20 valves. This unit, part of the EA113 family, delivered 92 kW (125 PS) and 170 Nm of torque, providing smooth, linear power delivery characteristic of its era.

Fitted primarily to the Mk4 Golf, B5 Passat, and SEAT Toledo, the BAG was engineered for dependable daily commuting and relaxed highway cruising. Drivers could expect refined operation and modest fuel consumption. Emissions compliance was managed through secondary air injection and catalytic converters, meeting Euro 3 and later Euro 4 standards.

One documented concern is premature failure of the plastic coolant flange located at the rear of the engine block, which can lead to coolant loss and overheating. This issue, addressed in Volkswagen's Technical Service Bulletin 2017890, is linked to material degradation over time. Revised flanges made from more durable materials were the prescribed mitigation.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards; 2006–2008 models meet Euro 4 (VCA UK Type Approval #VCA/EMS/8891).

BAG Technical Specifications

The Volkswagen BAG is a 1,781 cc inline‑four naturally aspirated petrol engine engineered for compact and mid-size sedans/hatchbacks (2000-2008). It combines DOHC 20-valve architecture with a variable intake manifold to deliver smooth, linear power and good fuel efficiency. Designed to meet Euro 3 and Euro 4 standards, it offers a blend of reliability and cost-effective motoring.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 86.4 mm
Power output92 kW (125 PS) @ 5,700 rpm
Torque170 Nm @ 4,200 rpm
Fuel systemBosch Motronic ME 7.5, multi-point injection
Emissions standardEuro 3 (2000–2005); Euro 4 (2006–2008)
Compression ratio10.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemToothed belt
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight125 kg
Practical Implications

The naturally aspirated design provides predictable, linear power but requires timely replacement of the timing belt to prevent catastrophic engine damage. The plastic coolant flange at the rear of the block is a known failure point and should be proactively replaced with the updated metal version per TSB 2017890. Using VW 502 00 specification oil is recommended for optimal engine protection. The timing belt, which also drives the water pump, must be replaced at 90,000 km or 6 years.

Data Verification Notes

Oil Specs: Requires VW 502 00 specification (Volkswagen Owner's Manual). ACEA A3/B3 is the minimum equivalent standard.

Emissions: Euro 3 certification applies to 2000-2005 models; Euro 4 for 2006-2008 (VCA Type Approval #VCA/EMS/8891).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across model applications (Volkswagen SSP 255).

Primary Sources

Volkswagen Service Training: SSP 255 (EA113 1.8L 20V Engines)

Volkswagen Technical Service Bulletin: TSB 2017890

VCA Type Approval Database (VCA/EMS/8891)

BAG Compatible Models

The Volkswagen BAG was used across Volkswagen's A4 and B5 platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Passat and a unique air intake duct for the Golf. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2006
Models:
Golf (Mk4)
Variants:
1.8 20V
View Source
Volkswagen ETKA
Make:
Volkswagen
Years:
2000–2005
Models:
Passat (B5)
Variants:
1.8 20V
View Source
Volkswagen Group PT-2018
Make:
SEAT
Years:
2000–2004
Models:
Toledo (Typ 1M)
Variants:
1.8 20V
View Source
SEAT ETKA
Make:
Škoda
Years:
2001–2004
Models:
Octavia (Typ 1U)
Variants:
1.8 20V
View Source
Škoda ETKA
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the timing belt cover (Volkswagen SSP 255). The BAG can be visually identified by its silver plastic intake manifold with "1.8 20V" lettering and the absence of a turbocharger or intercooler piping. Critical differentiation from other 1.8L 20V engines: The BAG has a specific ECU part number and uses a plastic coolant flange (part number 06A 121 121 B) at the rear of the block, which is prone to failure. Service parts, particularly the coolant flange, are specific to the BAG and early AEB engines.

Coolant Flange Replacement

Issue:

The plastic coolant flange (part number 06A 121 121 B) located at the rear of the engine block is prone to cracking and leaking due to heat cycling and material fatigue.

Evidence:

Volkswagen TSB 2017890

Recommendation:

Replace the plastic flange with the updated metal version (part number 06A 121 121 N) as a preventative measure, per TSB 2017890. This is a common and relatively inexpensive repair.
Timing Belt Service

Warning:

The BAG is an interference engine. Failure of the timing belt will result in severe internal engine damage.

Evidence:

Volkswagen Owner's Manual

Interval:

Replace the timing belt, tensioner, idler rollers, and water pump at 90,000 km or 6 years, whichever comes first.

Common Reliability Issues - VOLKSWAGEN BAG

The BAG's primary reliability risk is coolant loss from the failing plastic flange, with elevated incidence in high-mileage vehicles. Volkswagen TSB 2017890 documents this as a widespread service item, while owner reports frequently cite overheating incidents. Neglecting this simple repair can lead to warped cylinder heads or complete engine failure, making proactive replacement critical.

Coolant flange failure
Symptoms: Coolant puddles under the car (rear of engine), sweet smell from engine bay, low coolant level warning, engine overheating.
Cause: Degradation and cracking of the plastic coolant flange (06A 121 121 B) due to prolonged exposure to heat and coolant pressure.
Fix: Replace the plastic flange with the updated, more durable metal version (06A 121 121 N) as per TSB 2017890. Always replace the associated O-rings and seals.
Timing belt failure
Symptoms: Sudden engine stoppage, loud clattering noise on startup, engine will not crank or start.
Cause: Belt wear, tensioner failure, or exceeding service interval, leading to belt breakage in an interference engine design.
Fix: Replace the entire timing belt kit (belt, tensioner, idlers, water pump) at the prescribed interval. Inspect for coolant/oil contamination.
Ignition coil failure
Symptoms: Engine misfire (especially under load or in damp conditions), rough idle, loss of power, flashing check engine light.
Cause: High voltage stress and heat can cause the internal windings of the ignition coils to break down, leading to intermittent or complete failure.
Fix: Replace faulty ignition coils with OEM-specified parts. It is often recommended to replace all four coils simultaneously if one fails.
Oil sludge buildup
Symptoms: Low oil pressure warning, tapping/knocking noises from engine, blocked oil pickup screen, premature bearing wear.
Cause: Infrequent oil changes, use of incorrect oil specification, or short-trip driving preventing the engine from reaching optimal operating temperature, leading to moisture and contaminant accumulation.
Fix: Perform a full engine flush and oil change using correct VW 502 00 oil. Adhere strictly to service intervals. Inspect and clean the oil pickup screen if necessary.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2008) and aggregated owner repair data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BAG

Find answers to most commonly asked questions about VOLKSWAGEN BAG.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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