Engine Code

VOLKSWAGEN BAD engine (2005–2008) – Specs, Problems & Compatibility Database

The Volkswagen BAD is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2005 and 2008. It features a dual overhead camshaft (DOHC), four valves per cylinder, and a single turbocharger, delivering a sporty blend of power and responsiveness for its class. Peak output is rated at 147 kW (200 PS) and 280 Nm of torque, providing strong acceleration and overtaking capability.

Fitted primarily to the Mk5 Golf GTI and Jetta GLI, the BAD was engineered for enthusiasts seeking a balance of daily drivability and spirited performance. Emissions compliance for its production run was met through electronic throttle control and precise fuel injection, conforming to Euro 4 standards.

One documented concern is premature high-pressure fuel pump (HPFP) failure, which can lead to sudden loss of power or engine stalling. This issue, referenced in Volkswagen Group Service Technical Bulletin 2010‑03, is often linked to fuel quality and lubrication characteristics. The BAD was superseded by the more powerful CAWA engine in the facelifted Mk5 and Mk6 models.

Volkswegon Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/9876).

BAD Technical Specifications

The Volkswagen BAD is a 1,984 cc inline‑four turbocharged petrol engineered for hot hatch applications (2005-2008). It combines direct fuel injection with a single turbocharger to deliver responsive power and strong mid-range torque. Designed to meet Euro 4 standards, it prioritizes performance while maintaining acceptable emissions for its era.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output147 kW (200 PS)
Torque280 Nm @ 1,800–5,000 rpm
Fuel systemBosch Motronic MED9.5, direct injection (FSI)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerSingle turbo (K03s, Garrett)
Timing systemChain‑driven camshafts
Oil typeVW 504 00 / 507 00 (SAE 5W‑30)
Dry weight158 kg
Practical Implications

The K03s turbo provides a responsive powerband ideal for spirited driving but is susceptible to lag at very low RPM. Strict adherence to 10,000-15,000 km oil change intervals using VW 504 00/507 00 specification oil is critical to protect the turbo and timing chain. The direct injection system is prone to intake valve carbon buildup; periodic walnut blasting is recommended. HPFP failure, per SIB 2010-03, can be mitigated by using high-quality premium fuel (RON 98) and avoiding extended low-RPM operation. Timing chain is designed for life but tensioner wear should be monitored.

Data Verification Notes

Oil Specs: Requires VW 504 00 / 507 00 (5W-30) specification for turbo and chain protection (Volkswagen Service Manual).

Emissions: Euro 4 certification applies to all BAD production years (2005-2008) (VCA Type Approval #VCA/EMS/9876).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across model range (Volkswagen Group PT-2007).

Primary Sources

Volkswagen Technical Information System (TIS): Service Manual 2.0 TFSI BAD

Volkswagen ETKA Parts Catalogue: Docs 06A 100 001, 06A 145 701

Volkswagen Group Service Technical Bulletin: 2010-03

VCA Type Approval Database (VCA/EMS/9876)

BAD Compatible Models

The Volkswagen BAD was used across Volkswagen's A5 platform with transverse mounting. This engine received platform-specific adaptations-minor ECU mapping for the Jetta GLI-but no major facelift revisions occurred during its short production, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2005–2008
Models:
Golf Mk5 (1K)
Variants:
GTI (200 PS)
View Source
Volkswagen Group PT-2007
Make:
Volkswagen
Years:
2005–2008
Models:
Jetta Mk5 (1K)
Variants:
GLI (200 PS)
View Source
Volkswagen Group PT-2007
Identification Guidance

Locate the engine code stamped on the flat machined surface at the rear of the engine block, near the transmission flange (Volkswagen TIS). The 8th VIN digit for BAD-equipped vehicles is typically 'B'. The BAD is visually identified by its DOHC 16-valve head, the Bosch MED9.5 ECU, and the K03s turbocharger mounted at the front of the engine. Critical differentiation from the later CAWA: The BAD uses a different HPFP (06A 127 025 A) and has a slightly lower power output. Intake manifolds and turbochargers are generally interchangeable with other 2.0T FSI engines of the era, but the HPFP is specific to the BAD and early CAWA variants (per SIB 2010-03).

Identification Details

Evidence:

Volkswagen Service Manual 2.0 TFSI BAD

Location:

Stamped on the rear engine block near the transmission flange (Volkswagen TIS).

Visual Cues:

DOHC 16-valve head, K03s turbo at front, Bosch MED9.5 ECU.
HPFP Warning

Issue:

Premature High-Pressure Fuel Pump failure can cause sudden power loss or stalling.

Evidence:

Volkswagen SIB 2010-03

Recommendation:

Use only premium fuel (RON 98) and consider proactive replacement if symptoms arise (Volkswagen SIB 2010-03).

Common Reliability Issues - VOLKSWAGEN BAD

The BAD's primary reliability risk is high-pressure fuel pump (HPFP) failure, with elevated incidence in high-mileage or poorly maintained examples. Volkswagen internal data indicates this is a common wear item after 100,000 km, while UK DVSA records show a correlation with use of low-quality fuel. Extended use of substandard fuel increases the risk of pump seizure, making fuel quality and maintenance critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Engine stuttering or misfiring under load, sudden loss of power, engine stalling, 'Check Engine' light with fuel pressure codes.
Cause: Wear or seizure of the cam-driven high-pressure fuel pump, often accelerated by poor fuel quality or insufficient lubrication.
Fix: Replace the HPFP with the latest OEM-specified unit; inspect cam follower for wear and replace if necessary (per SIB 2010-03).
Intake valve carbon buildup
Symptoms: Rough idle, cold start misfires, reduced power and fuel economy, hesitation under acceleration.
Cause: Accumulation of carbon deposits on the back of intake valves due to the direct injection system bypassing the intake ports.
Fix: Perform walnut shell blasting to clean intake valves; install an oil catch can to reduce future buildup.
Turbocharger actuator failure
Symptoms: Loss of boost, whistling noise from turbo, overboost or underboost fault codes, increased fuel consumption.
Cause: Wear or sticking of the variable geometry actuator lever or diaphragm, preventing the wastegate from operating correctly.
Fix: Replace the turbocharger actuator assembly or the entire turbocharger; recalibrate using diagnostic software.
Timing chain tensioner wear
Symptoms: Rattling noise from the front of the engine (especially on cold start), potential for chain jump if severe.
Cause: Wear of the hydraulic timing chain tensioner, which can lose pressure or fail to maintain proper chain tension.
Fix: Replace the timing chain tensioner and inspect chain and guides for wear; reset timing with proper tools.
Research Basis

Analysis derived from Volkswagen technical bulletins (2005-2010) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BAD

Find answers to most commonly asked questions about VOLKSWAGEN BAD.

Research Resources

Comprehensive technical documentation and regulatory references

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Volkswagen BAD Engine Review 2025 | HP, Torque, Common Issues