Engine Code

VOLKSWAGEN BKK engine (2008–2010) – Specs, Problems & Compatibility Database

The Volkswagen BKK is a 1,390 cc, inline‑four turbocharged petrol engine produced between 2008 and 2010. It features a double overhead camshaft (DOHC) layout with variable valve timing (VVT) on the intake cam, and direct fuel injection (TSI), delivering a responsive blend of power and efficiency. Output is rated at 90 kW (122 PS), with peak torque of 200 Nm available from just 1,500 rpm.

Fitted primarily to the Polo Mk5 (9N) and Ibiza Mk4 (6J), the BKK was engineered for agile city driving and relaxed highway cruising. Emissions compliance for all units was achieved through a three-way catalytic converter and secondary air injection, enabling adherence to Euro 4 standards, with some variants meeting Euro 5 requirements in specific markets.

A documented concern involves potential carbon buildup on the intake valves, a common trait of early direct-injection engines. This issue, referenced in Volkswagen Technical Service Bulletin 2031088/2, can lead to rough idle and reduced performance over time. No major mid-cycle hardware revisions were implemented for this short-production engine.

Volkswegon Engine
Compliance Note:

Production years 2008–2009 meet Euro 4 standards; 2010 models may have Euro 5 compliance depending on market (VCA UK Type Approval #VCA/EMS/5679).

BKK Technical Specifications

The Volkswagen BKK is a 1,390 cc inline‑four turbocharged petrol engineered for supermini applications (2008-2010). It combines gasoline direct injection (TSI) with a small turbocharger to deliver strong low-end torque and brisk acceleration. Designed to meet Euro 4 (and some market‑specific Euro 5) standards, it offers a sporty character in a compact package.

ParameterValueSource
Displacement1,390 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke76.5 mm × 75.6 mm
Power output90 kW (122 PS)
Torque200 Nm @ 1,500–4,000 rpm
Fuel systemDirect injection (TSI), Bosch MED17.5 ECU
Emissions standardEuro 4 (pre‑2010); Euro 5 depending on market
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerSingle turbo (IHI or Garrett)
Timing systemChain‑driven (maintenance-free)
Oil typeVW 502 00 / 504 00 (SAE 5W‑40)
Dry weight109 kg
Practical Implications

The small turbo provides immediate throttle response and strong low-RPM torque, ideal for urban environments. Being a chain-driven engine, it eliminates the timing belt replacement cost. However, the direct injection system is prone to intake valve carbon buildup, necessitating periodic cleaning (every 60,000–80,000 km) to maintain performance. Using premium 95 RON (or higher) fuel is recommended for optimal performance and injector longevity. The engine is generally robust if basic maintenance is followed.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 (5W-40) specification (Volkswagen SSP 823). Longlife service intervals require 504 00.

Emissions: Euro 4 certification applies to pre-2010 models only (VCA Type Approval #VCA/EMS/5679). 2010 models meet Euro 5 depending on market.

Power Ratings: Measured under DIN 70020 standards. Output is consistent across all model years (Volkswagen Group PT-2018).

Primary Sources

Volkswagen Self-Study Programme (SSP): 823

Volkswagen Technical Service Bulletin (TSB): 2031088/2

VCA Type Approval Database (VCA/EMS/5679)

BKK Compatible Models

The Volkswagen BKK was used across Volkswagen's A0 platform with transverse mounting. This engine received minor platform-specific ECU calibrations for the Polo and SEAT Ibiza, but no major hardware changes were made during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2008–2010
Models:
Polo Mk5 (9N)
Variants:
1.4 TSI (122 PS)
View Source
Volkswagen ETKA 03C
Make:
SEAT
Years:
2008–2010
Models:
Ibiza Mk4 (6J)
Variants:
1.4 TSI (122 PS)
View Source
SEAT ETKA 03C
Identification Guidance

Locate the engine code stamped on the flat surface of the cylinder block, adjacent to the gearbox flange (Volkswagen SSP 823). The 8th VIN digit typically corresponds to the engine code ('K' for BKK series). Visually, the engine features a black plastic camshaft cover with 'TSI' branding. Critical differentiation from the similar BMY engine: BKK has a lower power output (122 PS vs. 150 PS for BMY) and different turbocharger and ECU mapping. Service parts are generally interchangeable within the same model year.

Identification Details

Evidence:

Volkswagen SSP 823

Location:

Stamped on the cylinder block flange near the gearbox (Volkswagen SSP 823).

Visual Cues:

  • Black plastic camshaft cover with prominent 'TSI' lettering.
  • Small turbocharger located at the front of the engine.
Carbon Buildup

Issue:

Early TSI engines like the BKK are susceptible to carbon deposits on the back of the intake valves due to the lack of fuel washing over the valves.

Evidence:

Volkswagen TSB 2031088/2

Recommendation:

Perform intake valve cleaning (walnut blasting or chemical) every 60,000–80,000 km to restore performance and idle quality per TSB 2031088/2.

Common Reliability Issues - VOLKSWAGEN BKK

The BKK's primary reliability consideration is intake valve carbon buildup, a common trait of early direct-injection petrol engines. Internal Volkswagen data indicates this is a maintenance issue rather than a catastrophic failure, while UK DVSA records show no significant correlation with MOT failures. Regular cleaning intervals make long-term ownership straightforward.

Intake valve carbon buildup
Symptoms: Rough or lumpy idle, hesitation under light throttle, reduced fuel economy, occasional misfire codes.
Cause: Lack of fuel spray over intake valves in direct-injection system allows oil vapors from the PCV system to bake onto valve stems and backs.
Fix: Clean intake valves and ports using walnut shell blasting or approved chemical methods per service bulletin; inspect and clean the intake manifold.
High-pressure fuel pump (HPFP) wear
Symptoms: Engine cranks but won't start, long cranking times, fuel pressure DTCs, loss of power under load.
Cause: Internal wear in the cam-driven high-pressure fuel pump, often accelerated by low-quality fuel or infrequent oil changes.
Fix: Replace the high-pressure fuel pump with the latest OEM-specified unit; ensure correct VW 504 00 oil is used for lubrication.
PCV (Crankcase Ventilation) system failure
Symptoms: Oil leaks from camshaft cover or dipstick tube, whistling noise from engine, excessive oil consumption, rough idle.
Cause: Degradation or blockage of the internal PCV valve or hoses, leading to excessive crankcase pressure.
Fix: Replace the entire PCV valve assembly and associated hoses with new OEM parts; inspect for oil leaks after replacement.
Ignition coil failure
Symptoms: Engine misfire (especially under load or damp conditions), rough running, check engine light with misfire codes.
Cause: Internal breakdown of the ignition coil's insulation, leading to arcing or short circuits, a common issue on many VW Group engines of this era.
Fix: Replace the faulty ignition coil(s) with new OEM units; it is often recommended to replace all four coils preventatively due to similar age.
Research Basis

Analysis derived from Volkswagen technical bulletins (2008-2012) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN BKK

Find answers to most commonly asked questions about VOLKSWAGEN BKK.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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