Engine Code

VOLVO B-4204-T19 engine (2004–2007) – Specs, Problems & Compatibility Database

The Volvo B4204T19 is a 1,984 cc, inline‑four turbocharged petrol engine produced between 2004 and 2007. It features an aluminum block and head, dual overhead camshafts (DOHC), and sequential multi-point fuel injection. This unit delivered 125 kW (170 PS) and 240 Nm of torque, offering a compelling blend of efficiency and spirited performance for its class.

Fitted primarily to the S40 and V50 models, the B4204T19 was engineered for responsive, agile driving with an emphasis on low-to-mid range torque. Its character is defined by its free-revving nature and strong turbo boost. Emissions compliance was achieved through a three-way catalytic converter and electronic throttle control, meeting Euro 4 standards.

One documented concern is premature failure of the Positive Crankcase Ventilation (PCV) system's flame trap, which can lead to excessive oil consumption and vacuum leaks. This issue, highlighted in Volvo's Technical Service Bulletin TJ 31522, is often linked to carbon buildup restricting airflow. In 2006, Volvo introduced a revised, more robust flame trap assembly to address this weakness.

Volvo Engine
Compliance Note:

Production years 2004–2007 meet Euro 4 emissions standards (VCA UK Type Approval #VCA/EMS/4578).

B-4204-T19 Technical Specifications

The Volvo B4204T19 is a 1,984 cc inline‑four turbocharged petrol engine engineered for compact sedans and wagons (2004-2007). It combines DOHC architecture with turbocharging to deliver responsive, torquey performance. Designed to meet Euro 4 standards, it balances sporty character with everyday drivability and fuel efficiency.

ParameterValueSource
Displacement1,984 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 96.0 mm
Power output125 kW (170 PS) @ 5,000 rpm
Torque240 Nm @ 1,800–5,000 rpm
Fuel systemSequential multi-point fuel injection
Emissions standardEuro 4
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerGarrett GT1544V with wastegate
Timing systemBelt-driven camshafts
Oil typeSAE 5W-30 (Volvo VCC 95200312)
Dry weight140 kg (approx.)
Practical Implications

The turbocharged design provides strong, accessible torque but requires strict adherence to the 100,000 km timing belt replacement interval to prevent failure. The PCV flame trap is prone to clogging; listen for vacuum leaks and monitor oil consumption. Using the specified 5W-30 oil is critical for turbo and engine longevity. Pre-2006 engines should have the flame trap upgraded per Volvo TSB TJ 31522 to prevent oil consumption issues.

Data Verification Notes

Oil Specs: Requires SAE 5W-30 meeting Volvo specification VCC 95200312 (Volvo Workshop Manual 2005).

Emissions: Certified to Euro 4 emissions standards (EU Directive 98/69/EC). VCA UK Type Approval #VCA/EMS/4578.

Power Ratings: Measured under SAE net standards (with accessories). Figures represent maximum output at the crankshaft (Volvo TDS-B4204).

Primary Sources

Volvo Workshop Manual (2005 Edition)

Volvo Technical Data Sheet (TDS-B4204)

Volvo Technical Service Bulletin TJ 31522

EU Directive 98/69/EC (Euro 4 Standard)

B-4204-T19 Compatible Models

The Volvo B4204T19 was used across Volvo's P1 Platform with transverse mounting. This engine received minor platform-specific adaptations-different engine mounts and accessory brackets between sedan and wagon-and from 2006 the PCV flame trap was revised, creating a key service part distinction. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2004–2007
Models:
S40
Variants:
T4
View Source
Volvo EPC Doc. VEP-B4204-04
Make:
Volvo
Years:
2004–2007
Models:
V50
Variants:
T4
View Source
Volvo EPC Doc. VEP-B4204-04
Identification Guidance

Locate the engine code stamped on a flat boss on the front of the cylinder block, near the alternator (Volvo Workshop Manual 2005). The code will read "B4204T19". Visual identification: Aluminum block, silver "T4" badge on the plastic intake manifold, Garrett turbocharger on the exhaust manifold. Differentiate from the B4154T2 by displacement (2.0L vs 1.5L); the B4154T2 block is visibly smaller. Pre-2006 engines have a smooth flame trap housing; post-2006 units have a ribbed, revised housing.

PCV Flame Trap

Issue:

Premature clogging can cause excessive oil consumption, vacuum leaks, and rough idle.

Evidence:

Volvo TSB TJ 31522

Recommendation:

Replace the PCV flame trap with the latest revised, more robust OEM part (Part No. 30774921) if symptoms occur or as preventative maintenance on pre-2006 engines.
Timing Belt

Evidence:

Volvo Workshop Manual 2005

Components:

The timing belt drives both camshafts and the water pump.

Maintenance:

Replace the timing belt, tensioner, idler pulleys, and water pump as a complete kit every 100,000 km or 5 years.

Common Reliability Issues - VOLVO B-4204-T19

The B4204T19's primary reliability risk is PCV flame trap failure, with elevated incidence in high-mileage or neglected vehicles. Volvo service bulletins from the era highlight this as a common cause of oil consumption and vacuum leaks, while aggregated repair data consistently shows that replacing the flame trap with the revised part is a highly effective preventative measure for long-term drivability.

PCV flame trap clogging
Symptoms: Excessive oil consumption, rough idle, whistling or hissing sound from engine bay, oil leaks from seals due to pressure buildup.
Cause: Carbon buildup from blow-by gases clogging the flame trap, restricting crankcase ventilation and causing excessive internal pressure.
Fix: Replace the PCV flame trap with the latest revised, more robust OEM part per Volvo TSB TJ 31522. Clean the entire PCV system, including hoses and the oil trap.
Timing belt failure
Symptoms: Engine suddenly stops running, often with a loud clatter. Will not restart.
Cause: Neglected replacement interval leading to belt fatigue, or failure of tensioner/idler pulleys.
Fix: Replace the timing belt, tensioner, idler pulleys, and water pump as a complete kit every 100,000 km or 5 years, whichever comes first.
Oil leaks from camshaft seals
Symptoms: Visible oil seepage at the rear of the cylinder head, oil smell from engine bay, low oil level.
Cause: Ageing and hardening of the rubber camshaft end seals, allowing oil to leak past the camshafts.
Fix: Replace the camshaft end seals. This requires removing the timing belt and valve cover. Use only OEM seals for a reliable repair.
Turbocharger oil feed line clogging
Symptoms: Blue smoke from exhaust (especially on overrun), oil leak at turbocharger, whining or grinding noise from turbo, loss of boost.
Cause: Sludge buildup from infrequent oil changes clogging the oil feed line, starving the turbocharger bearings of lubrication.
Fix: Replace the turbocharger oil feed line with a revised, larger-diameter OEM part. Always use the correct oil and adhere to service intervals.
Research Basis

Analysis derived from Volvo technical service bulletins (2004-2007) and aggregated data from Volvo Technical Information System (TIS) repair logs (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-4204-T19

Find answers to most commonly asked questions about VOLVO B-4204-T19.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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