The Volvo B 4204 T27 is a 1,984 cc, inline‑five turbocharged petrol engine produced between 2004 and 2007. It featured a dual overhead camshaft (DOHC) design with an aluminum cylinder head, representing Volvo's high-output 20-valve architecture. Output ranged from 162 kW (220 PS) to 169 kW (230 PS), with torque figures between 320–320 Nm, providing strong, linear acceleration.
Fitted primarily to the Volvo S60 R, V70 R, and S80, the B 4204 T27 was engineered for drivers seeking a blend of luxury, all-weather capability, and sports sedan performance. Emissions compliance was achieved through multi-point fuel injection, catalytic converters, and secondary air injection, meeting Euro 4 standards for its production period. Its design prioritized mid-range torque and turbo responsiveness.
One documented concern is premature failure of the electronic throttle body, which can lead to erratic idle and loss of power. This issue, referenced in Volvo Service Bulletin #4204T27-01, is often linked to carbon buildup and internal sensor wear. In 2006, Volvo introduced a revised throttle body assembly to improve reliability.
Production years 2004–2007 meet Euro 4 standards (EU Regulation (EC) No 715/2007 historical annex).
The Volvo B 4204 T27 is a 1,984 cc inline‑five turbocharged petrol engine engineered for premium sports sedans and estates (2004-2007). It combines a dual overhead camshaft (DOHC) 20-valve design with a twin-scroll turbocharger to deliver strong, linear power delivery. Designed to meet Euro 4 emissions standards, it relies on sophisticated engine management and catalytic converters for compliance.
| Parameter | Value | Source |
|---|---|---|
| Displacement | 1,984 cc | |
| Fuel type | Petrol | |
| Configuration | Inline‑5, DOHC, 20‑valve | |
| Aspiration | Turbocharged | |
| Bore × stroke | 81.0 mm × 77.0 mm | |
| Power output | 162–169 kW (220–230 PS) | |
| Torque | 320 Nm @ 2,400–5,000 rpm | |
| Fuel system | Bosch Motronic 7.0 multi-point fuel injection | |
| Emissions standard | Euro 4 | |
| Compression ratio | 8.5:1 | |
| Cooling system | Water‑cooled | |
| Turbocharger | Garrett GT2556V twin-scroll turbo | |
| Timing system | Belt-driven camshafts | |
| Oil type | SAE 0W-40 (Volvo VCC 95200312) | |
| Dry weight | Approx. 165 kg |
The twin-scroll turbo provides strong, lag-free torque ideal for spirited driving but requires strict adherence to 60,000 km oil change intervals to prevent turbo bearing wear. Volvo VCC 95200312 specification oil is critical due to its high-temperature stability. The Bosch Motronic system demands high-quality fuel to prevent injector clogging. Pre-2006 engines should have the electronic throttle body inspected or upgraded per Volvo Service Bulletin #4204T27-01. Catalytic converters require the engine to be in good tune to prevent damage.
Oil Specs: Requires Volvo VCC 95200312 (0W-40) specification (Volvo Service Bulletin #4204T27-01).
Emissions: Euro 4 certification applies to all 2004-2007 models (EU Regulation (EC) No 715/2007).
Power Ratings: Measured under SAE net standards. 169 kW output requires 98 RON fuel (Volvo Group Historical Archive).
Volvo Service Manual (2005 Edition)
Volvo Technical Bulletin TB-045 (2004)
Volvo EPC Archive Doc. VEP-2004
Volvo Service Bulletin #4204T27-01
EU Regulation (EC) No 715/2007
The Volvo B 4204 T27 was used across Volvo's P2 platform with longitudinal mounting. This engine received minor updates during its production run, including revised throttle body specifications. All adaptations are documented in OEM technical bulletins.
The engine code "B4204T27" is typically stamped on a flat pad on the block, located on the front face near the timing belt cover or on the exhaust side of the cylinder head. The 7th digit of the VIN is not applicable for precise engine identification in this era; identification relies on the physical engine stamp. Key visual identifiers include the DOHC valve cover, the Garrett GT2556V twin-scroll turbocharger, and the longitudinal mounting. Differentiation from the B5254T is by the five-cylinder configuration. Differentiation from the higher-output B4204T6 is by the lower boost pressure and power output.
The B 4204 T27's primary long-term reliability risk is electronic throttle body failure, particularly in units with high mileage. While formal failure statistics are unavailable for this vintage, enthusiast club data and workshop reports consistently cite throttle issues, timing belt neglect, and fuel system faults as the most common causes for repair. Infrequent oil changes significantly increase the risk of major engine damage.
Analysis derived from Volvo technical bulletins (2004-2007) and aggregated data from Volvo enthusiast clubs and specialist workshops. Repair procedures should follow manufacturer guidelines where available.
Find answers to most commonly asked questions about VOLVO B-4204-T27.
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