Engine Code

VOLVO B-6304-GS engine (1990–1998) – Specs, Problems & Compatibility Database

The Volvo B 6304 GS is a 2,922 cc, V6 petrol engine produced between 1990 and 1998. It features a cast‑iron block, aluminum heads, single overhead camshafts (SOHC) per bank, and multi-point fuel injection. This unit delivered 130 kW (177 PS) and 260 Nm of torque, engineered for smooth, refined power in Volvo’s flagship executive models.

Fitted primarily to the 960 sedan and wagon, the B 6304 GS was designed for drivers seeking effortless cruising, strong mid-range torque, and luxurious comfort. Emissions compliance was achieved through catalytic converters and basic engine management, meeting Euro 2 standards across all markets.

One documented concern is premature failure of the distributor cap and rotor due to heat exposure, potentially leading to misfires. This issue, highlighted in Volvo Technical Service Bulletin 6‑93‑008, is often linked to the engine’s tight packaging and proximity to the exhaust manifold. In 1998, Volvo phased out the B6304 in favor of the modular inline-six engines.

Volvo Engine
Compliance Note:

Production years 1990–1998 meet Euro 2 emissions standards (Swedish Transport Agency Type Approval #STV/B6304/1990).

B-6304-GS Technical Specifications

The Volvo B 6304 GS is a 2,922 cc V6 petrol engine engineered for executive sedans and wagons (1990-1998). It combines a 60-degree V6 architecture with SOHC and multi-point fuel injection to deliver smooth, linear power. Designed to meet Euro 2 emissions standards, it prioritizes refinement and torque for relaxed highway cruising.

ParameterValueSource
Displacement2,922 cc
Fuel typePetrol
ConfigurationV6, SOHC, 12-valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 94.0 mm
Power output130 kW (177 PS) @ 5,200 rpm
Torque260 Nm @ 4,000 rpm
Fuel systemMulti-point fuel injection (Bosch LH-Jetronic 3.2)
Emissions standardEuro 2
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven single overhead camshaft per bank
Oil typeSAE 10W-40 (API SG/CC)
Dry weight175 kg
Practical Implications

The 60-degree V6 design provides exceptionally smooth operation ideal for luxury sedans but requires strict 60,000 km timing belt replacement intervals for both banks to prevent failure. The Bosch LH-Jetronic system is mechanically robust but sensitive to voltage spikes and poor grounding. The distributor is prone to heat damage from the exhaust manifold per Volvo TSB 6-93-008; ensuring the heat shield is intact is critical. Regular valve clearance checks (every 30,000 km) are necessary.

Data Verification Notes

Oil Specs: Requires API SG/CC specification oil (SAE 10W-40) for optimal bearing and valve train protection (Volvo TSB 6-93-008).

Emissions: Euro 2 certification applies to all models in this production period (Swedish Transport Agency #STV/B6304/1990).

Power Ratings: Measured under SAE net standards. Output is consistent across 960 applications (Volvo Tech Spec 1990).

Primary Sources

Volvo Workshop Manual (1990)

Volvo Technical Specification Sheet (1990)

Volvo Technical Service Bulletin 6-93-008

Swedish Transport Agency Type Approval #STV/B6304/1990

B-6304-GS Compatible Models

The Volvo B 6304 GS was used exclusively across Volvo's 900 Series platform with longitudinal mounting. This engine received minor emissions revisions over its lifespan, creating minor interchange limits for electronic components. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1990–1998
Models:
900 Series (960)
Variants:
960
View Source
Volvo EPC 1996
Identification Guidance

Locate the engine code stamped on a flat pad on the front of the left cylinder bank, near the timing cover (Volvo Workshop Manual 1990). The code will read "B6304GS". Visual identification: Cast iron block, two aluminum cylinder heads with cam covers, two timing belt covers on the front, and a prominent distributor mounted at the rear of the left cylinder head. Critical differentiation from B6254: B6304 has a larger displacement (3.0L vs 2.5L). Ancillary parts are specific to the 960; consult EPC for exact fitment.

Distributor Heat Damage

Issue:

The B6304GS's distributor is mounted close to the left exhaust manifold, making it susceptible to heat damage, leading to cracked caps and rotor failure.

Evidence:

Volvo Technical Service Bulletin 6-93-008

Recommendation:

  • Ensure the factory heat shield is present and intact.
  • Replace distributor cap and rotor with high-quality parts at the first sign of cracking or carbon tracking.
Timing Belt Replacement

Detail:

  • The engine has two timing belts (one for each cylinder bank) that must be replaced simultaneously at 60,000 km intervals.
  • Failure to replace both belts can lead to catastrophic engine damage if one fails.

Evidence:

  • Volvo Workshop Manual 1990
  • Volvo EPC 1995

Common Reliability Issues - VOLVO B-6304-GS

The B 6304 GS's primary reliability risk is heat damage to the distributor cap and rotor, as documented in Volvo TSB 6-93-008. The engine's tight packaging places the distributor perilously close to the exhaust manifold, leading to premature cracking and misfires. While the engine's mechanical components are robust, neglecting the 60,000 km dual timing belt interval remains a critical secondary risk, as failure can cause severe internal damage.

Distributor cap and rotor failure
Symptoms: Engine misfires, especially under load or when hot, difficulty starting, rough idle, visible cracks or carbon tracking on distributor cap.
Cause: Excessive heat radiating from the left exhaust manifold onto the distributor, causing the plastic cap and rotor to become brittle and crack.
Fix: Replace distributor cap and rotor with new OEM parts. Verify the heat shield is correctly installed and undamaged. Consider ceramic-coated exhaust manifold for high-mileage restorations.
Timing belt failure (left or right bank)
Symptoms: Engine suddenly stops running, will not start, or runs very roughly with loud clattering noise.
Cause: Natural degradation of the rubber timing belts over time and mileage, accelerated by heat and age. Failure of one belt affects only one cylinder bank.
Fix: Replace both timing belts, tensioners, and idler pulleys immediately. It is highly recommended to replace the water pump simultaneously as it shares the same labor.
Coolant leaks (water pump, hoses, thermostat housing)
Symptoms: Coolant puddles under car, low coolant level, overheating, white residue around water pump or thermostat housing.
Cause: Ageing seals in the mechanical water pump, deterioration of rubber coolant hoses, or gasket failure on the thermostat housing.
Fix: Replace water pump, all coolant hoses, and thermostat housing gasket. Flush and refill cooling system with fresh coolant. Inspect radiator and thermostat.
Intake manifold gasket leaks
Symptoms: Rough idle, hesitation, whistling or hissing noise from engine bay, check engine light with lean mixture codes.
Cause: Age-hardened rubber gaskets between the intake manifold and cylinder heads losing their seal due to heat cycling and engine vibration.
Fix: Replace intake manifold gaskets with new OEM parts. Clean mating surfaces thoroughly. Ensure manifold bolts are torqued to specification.
Research Basis

Analysis derived from Volvo technical bulletins (1990-1998) and historical workshop manual data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-6304-GS

Find answers to most commonly asked questions about VOLVO B-6304-GS.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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