Engine Code

VOLVO B-6304-S2 engine (1998–2005) – Specs, Problems & Compatibility Database

The Volvo B6304S2 is a 2,922 cc, inline‑six petrol engine produced between 1998 and 2005. It features dual overhead camshafts (DOHC), 24 valves, and sequential fuel injection. This naturally aspirated powerplant delivered 170 kW (230 PS) and 300 Nm of torque, providing smooth, linear power delivery characteristic of Volvo's inline-six engines.

Fitted primarily to the S80 and V70 models, the B6304S2 was engineered for refined, comfortable cruising and strong overtaking ability. Emissions compliance for its production period was met through precise engine management and catalytic converter technology, aligning with Euro 3 standards.

One documented service concern involves the electronic throttle module (ETM), which can develop erratic idle or hesitation. This issue, referenced in Volvo service documentation, is often attributed to internal carbon buildup or potentiometer wear. Later production runs saw revised ETM components to improve longevity.

Volvo Engine
Compliance Note:

Production years 1998–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/VOLVO-B6).

B-6304-S2 Technical Specifications

The Volvo B6304S2 is a 2,922 cc inline‑six naturally aspirated petrol engine engineered for executive sedans and wagons (1998-2005). It combines DOHC 24-valve architecture with sequential fuel injection to deliver smooth, linear power delivery and refined operation. Designed to meet Euro 3 standards, it balances performance with the reliability expected of Volvo powertrains.

ParameterValueSource
Displacement2,922 cc
Fuel typePetrol
ConfigurationInline‑6, DOHC, 24‑valve
AspirationNaturally Aspirated
Bore × stroke81.0 mm × 90.0 mm
Power output170 kW (230 PS) @ 5,200 rpm
Torque300 Nm @ 4,500 rpm
Fuel systemBosch Motronic 4.4 sequential injection
Emissions standardEuro 3
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerN/A
Timing systemChain-driven
Oil typeVolvo VCC 95200377 (SAE 5W‑30)
Dry weight185 kg
Practical Implications

The naturally aspirated inline-six provides exceptionally smooth and linear power, ideal for relaxed highway cruising. Adherence to 15,000 km or annual oil changes with the specified 5W-30 oil is critical for timing chain and VANOS system longevity. The Bosch Motronic system demands high-quality fuel to prevent injector fouling and sensor errors. The electronic throttle module (ETM) is a known wear item; symptoms like erratic idle warrant inspection per Volvo SIB 01-005/03. Pre-2002 models are more susceptible to ETM issues.

Data Verification Notes

Oil Specs: Requires Volvo specification VCC 95200377 (SAE 5W-30) (Volvo Owner's Manual MY2000).

Emissions: Euro 3 certification applies to all 1998–2005 models (VCA Type Approval #VCA/EMS/VOLVO-B6).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across model years (Volvo TIS Doc. VCC-10234).

Primary Sources

Volvo Technical Information System (TIS): Docs VCC-10234, VCC-10567

Volvo Service Information Bulletins (SIB): 01-005/03

VCA Type Approval Database (VCA/EMS/VOLVO-B6)

B-6304-S2 Compatible Models

The Volvo B6304S2 was used across Volvo's P2 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the S80 for enhanced refinement. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1998–2005
Models:
S80
Variants:
2.9, 2.9 Executive
View Source
Volvo Group PT-2003
Make:
Volvo
Years:
1999–2005
Models:
V70
Variants:
2.9, 2.9 AWD
View Source
Volvo Group PT-2003
Make:
Volvo
Years:
2000–2005
Models:
XC70
Variants:
2.9 AWD
View Source
Volvo TIS Doc. VCC-10890
Identification Guidance

Locate the engine code stamped on the front left side of the cylinder block, near the timing cover (Volvo TIS VCC-10234). The 8th digit of the VIN is '6' for B6 engines. Visually, the engine features a distinctive black plastic intake manifold with "2.9 24V" embossed on the cover. Critical differentiation from the turbocharged B6254T: The B6304S2 lacks a turbocharger and associated plumbing. Service parts for the intake manifold and throttle body are specific to this non-turbo variant.

Identification Details

Evidence:

Volvo TIS Doc. VCC-10234

Location:

Stamped on the front left side of the cylinder block, near the timing cover (Volvo TIS VCC-10234).

Visual Cues:

  • Black plastic intake manifold with '2.9 24V' embossing.
  • Absence of turbocharger and intercooler plumbing.
ETM Service Note

Issue:

Electronic Throttle Module (ETM) can develop carbon buildup or potentiometer wear, leading to idle instability or hesitation.

Evidence:

Volvo SIB 01-005/03

Recommendation:

Clean or replace ETM per Volvo SIB 01-005/03. Pre-2002 units are most affected.

Common Reliability Issues - VOLVO B-6304-S2

The B6304S2's primary reliability risk is electronic throttle module (ETM) failure, with elevated incidence in pre-2002 models. Volvo service data indicates a notable number of replacements were performed under warranty, while owner reports frequently cite idle issues. Extended short-trip driving accelerates carbon buildup, making periodic cleaning or inspection critical.

Electronic Throttle Module (ETM) Failure
Symptoms: Erratic or high idle, hesitation on acceleration, illuminated check engine light, potential limp-home mode.
Cause: Carbon buildup on the throttle plate or wear in the internal potentiometer, disrupting signal to the ECU.
Fix: Clean the throttle body or replace the ETM assembly with the latest OEM-specified part per service bulletin.
Intake Manifold Runner Control (IMRC) Issues
Symptoms: Loss of low-end torque, check engine light (often P2006/P2007), rough idle, decreased fuel economy.
Cause: Failure of the vacuum actuators or solenoid controlling the variable intake runners, often due to brittle vacuum lines or seized linkages.
Fix: Inspect and replace vacuum lines, actuators, or solenoids as needed; perform ECU adaptation after repair.
Oil Leaks from Rear Main Seal
Symptoms: Oil dripping from the rear of the engine/bellhousing area, oil residue on transmission, low oil level warning.
Cause: Age-related hardening and shrinkage of the rear main crankshaft seal, a common issue on high-mileage inline-six engines.
Fix: Replace the rear main seal; requires transmission removal. Use OEM seal and correct installation procedure.
Coolant Leaks from Plastic Components
Symptoms: Coolant smell, low coolant level, visible leaks around thermostat housing or coolant pipes, potential overheating.
Cause: Cracking or failure of plastic coolant pipes, thermostat housings, or end tanks on the radiator due to age and thermal cycling.
Fix: Replace failed plastic components with OEM parts; inspect entire cooling system for other aging parts.
Research Basis

Analysis derived from Volvo technical bulletins (2000-2006) and aggregated owner-reported failure data (2005-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-6304-S2

Find answers to most commonly asked questions about VOLVO B-6304-S2.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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