Engine Code

Volvo B-6304-S2 Engine (1998–2005) – Specs, Problems & Compatibility Database

The Volvo B6304S2 is a 2,922 cc, inline‑six petrol engine produced between 1998 and 2005. It features dual overhead camshafts (DOHC), 24 valves, and sequential fuel injection. This naturally aspirated powerplant delivered 170 kW (230 PS) and 300 Nm of torque, providing smooth, linear power delivery characteristic of Volvo's inline — six engines.

Fitted primarily to the S80 and V70 models, the B6304S2 was engineered for refined, comfortable cruising and strong overtak

Volvo Engine
Compliance Note:

Production years 1998–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/VOLVO-B6).

Volvo B-6304-S2 Technical Specifications

The Volvo B6304S2 is a 2,922 cc inline‑six naturally aspirated petrol engine engineered for executive sedans and wagons (1998-2005). It combines DOHC 24-valve architecture with sequential fuel injection to deliver smooth, linear power delivery and refined operation. Designed to meet Euro 3 standards, it balances performance with the reliability expected of Volvo powertrains.

ParameterValueSource
Displacement
2,922 cc
Fuel type
Petrol
Configuration
Inline‑6, DOHC, 24‑valve
Aspiration
Naturally Aspirated
Bore × stroke
81.0 mm × 90.0 mm
Power output
170 kW (230 PS) @ 5,200 rpm
Torque
300 Nm @ 4,500 rpm
Fuel system
Bosch Motronic 4.4 sequential injection
Emissions standard
Euro 3
Compression ratio
10.5:1
Cooling system
Water‑cooled
Turbocharger
N/A
Timing system
Chain-driven
Oil type
Volvo VCC 95200377 (SAE 5W‑30)
Dry weight
185 kg

Volvo B-6304-S2 Compatible Models

The Volvo B6304S2 was used across Volvo's P2 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the S80 for enhanced refinement. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1998–2005
Models:
S80
Variants:
2.9, 2.9 Executive
View Source
Volvo Group PT-2003
Make:
Volvo
Years:
1999–2005
Models:
V70
Variants:
2.9, 2.9 AWD
View Source
Volvo Group PT-2003
Make:
Volvo
Years:
2000–2005
Models:
XC70
Variants:
2.9 AWD
View Source
Volvo TIS Doc. VCC-10890

Common Reliability Issues - VOLVO B-6304-S2 Compatible Models

The B6304S2's primary reliability risk is electronic throttle module (ETM) failure, with elevated incidence in pre-2002 models. Volvo service data indicates a notable number of replacements were performed under warranty, while owner reports frequently cite idle issues. Extended short-trip driving accelerates carbon buildup, making periodic cleaning or inspection critical.

Electronic Throttle Module (ETM) Failure
Symptoms: Erratic or high idle, hesitation on acceleration, illuminated check engine light, potential limp-home mode.
Cause: Carbon buildup on the throttle plate or wear in the internal potentiometer, disrupting signal to the ECU.
Fix: Clean the throttle body or replace the ETM assembly with the latest OEM-specified part per service bulletin.
Intake Manifold Runner Control (IMRC) Issues
Symptoms: Loss of low-end torque, check engine light (often P2006/P2007), rough idle, decreased fuel economy.
Cause: Failure of the vacuum actuators or solenoid controlling the variable intake runners, often due to brittle vacuum lines or seized linkages.
Fix: Inspect and replace vacuum lines, actuators, or solenoids as needed; perform ECU adaptation after repair.
Oil Leaks from Rear Main Seal
Symptoms: Oil dripping from the rear of the engine/bellhousing area, oil residue on transmission, low oil level warning.
Cause: Age-related hardening and shrinkage of the rear main crankshaft seal, a common issue on high-mileage inline-six engines.
Fix: Replace the rear main seal; requires transmission removal. Use OEM seal and correct installation procedure.
Coolant Leaks from Plastic Components
Symptoms: Coolant smell, low coolant level, visible leaks around thermostat housing or coolant pipes, potential overheating.
Cause: Cracking or failure of plastic coolant pipes, thermostat housings, or end tanks on the radiator due to age and thermal cycling.
Fix: Replace failed plastic components with OEM parts; inspect entire cooling system for other aging parts.
Research Basis

Analysis derived from Volvo technical bulletins (2000-2006) and aggregated owner-reported failure data (2005-2023). Repair procedures should follow manufacturer guidelines.

VOLVO B-6304-S2 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The B6304S2 is generally robust, with its chain-driven timing and strong internals. The main concern is the electronic throttle module (ETM), especially in pre-2002 cars. With regular oil changes, coolant system maintenance, and addressing the ETM proactively, these engines can easily surpass 300,000 km.

The top issues are Electronic Throttle Module (ETM) failure causing idle problems, Intake Manifold Runner Control (IMRC) faults leading to power loss, rear main seal oil leaks, and coolant leaks from aging plastic pipes or housings. These are well-covered in Volvo service bulletins.

This 2.9L engine was used in the first-generation S80 (1998-2005), the second-generation V70 (1999-2005), and the first-generation XC70 (2000-2005). It was typically badged as '2.9' or '2.9 AWD' in these models.

Significant power gains are limited without forced induction. ECU remaps can yield modest increases (+10-15 kW) by optimizing fuel and timing maps. Bolt-on modifications like a performance exhaust offer minor gains. Adding a turbocharger is complex and not a common upgrade path for this engine.

Expect real-world figures around 11.5-13.5 L/100km (21-25 mpg UK) in combined driving for the S80 or V70. Highway cruising can drop to ~9.0 L/100km (31 mpg UK), while city driving can exceed 15.0 L/100km (19 mpg UK). It's not a fuel-sipper by modern standards.

Yes. The B6304S2 is an interference engine. If the timing chain were to fail (though rare), the pistons would collide with the open valves, causing catastrophic internal damage. Fortunately, the chain is very durable with proper maintenance.

Volvo specifies a 5W-30 synthetic oil meeting their VCC 95200377 standard. Using the correct specification is vital for protecting the VANOS system and ensuring long chain life. Change intervals should not exceed 15,000 km or 12 months.

Research Resources

Comprehensive technical documentation and regulatory references

Platform Overview

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If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources

VOLVO Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

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Last Updated: 25 Feb 2026

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed”.

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