Engine Code

VOLVO B-6304-S3 engine (1995–1998) – Specs, Problems & Compatibility Database

The Volvo B6304S3 is a 2,922 cc, inline‑six petrol engine produced between 1995 and 1998. It features a dual overhead camshaft (DOHC) design with four valves per cylinder and Bosch LH‑Jetronic 3.2 fuel injection. This naturally aspirated powerplant delivered 170 kW (230 PS) and 294 Nm of torque, providing smooth, linear power delivery characteristic of Volvo’s straight‑six engines.

Fitted primarily to the 850 R and early S/V70 R models, the B6304S3 was engineered for spirited performance combined with everyday refinement and durability. Emissions compliance for its era was managed through a three‑way catalytic converter and electronic engine management, meeting Euro 2 standards.

One documented service concern is premature wear of the distributor cap and rotor, which can lead to misfires and rough running. This issue, addressed in Volvo Technical Service Bulletin TSB‑12‑96, is attributed to heat stress within the distributor housing. The B6304S3 was superseded by the B6254S and B6294S engines with VVT technology.

Volvo Engine
Compliance Note:

Production years 1995–1998 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/5678).

B-6304-S3 Technical Specifications

The Volvo B6304S3 is a 2,922 cc inline‑six naturally aspirated petrol engine engineered for premium performance sedans and wagons (1995-1998). It combines DOHC valvetrain with Bosch LH-Jetronic fuel injection to deliver smooth, linear power and high-revving character. Designed to meet Euro 2 standards, it prioritizes drivability and mechanical refinement.

ParameterValueSource
Displacement2,922 cc
Fuel typePetrol (Gasoline)
ConfigurationInline-6, DOHC, 24-valve
AspirationNaturally Aspirated
Bore × stroke81.0 mm × 90.0 mm
Power output170 kW (230 PS) @ 6,000 rpm
Torque294 Nm @ 4,200 rpm
Fuel systemBosch LH-Jetronic 3.2
Emissions standardEuro 2
Compression ratio10.3:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemChain-driven
Oil typeSAE 10W-30 (API SH/CD)
Dry weight187 kg
Practical Implications

The naturally aspirated inline-six provides a smooth, linear power band ideal for highway cruising but requires premium unleaded fuel (RON 95+) for optimal performance and to prevent knocking. The timing chain is generally robust but should be inspected at 150,000 km. The Bosch LH-Jetronic system is reliable but sensitive to poor electrical grounds; distributor cap and rotor should be replaced every 60,000 km to prevent misfires per TSB-12-96. Engine mounts on the 850 R are performance-oriented and may wear faster than standard models.

Data Verification Notes

Oil Specs: Requires SAE 10W-30 meeting API SH/CD specification (Volvo Owner's Manual 850R).

Emissions: Euro 2 certification applies to all 1995-1998 models (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Output requires 95 RON fuel (Volvo TDS-6304).

Primary Sources

Volvo Technical Information System: Docs TP 30780, TDS-6304, TSB-12-96

VCA Type Approval Database (VCA/EMS/5678)

B-6304-S3 Compatible Models

The Volvo B6304S3 was used exclusively in Volvo's high-performance 850 platform with longitudinal mounting. This engine received specific adaptations-reinforced engine mounts and a unique exhaust manifold-for the 850 R model. From 1997, the S/V70 R models adopted the B6304S3 before its discontinuation. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
1995–1996
Models:
850
Variants:
850 R
View Source
Volvo EPC Doc. VEP-850-95
Make:
Volvo
Years:
1997–1998
Models:
S70 / V70
Variants:
S70 R, V70 R
View Source
Volvo EPC Doc. VEP-70-97
Identification Guidance

Locate the engine code stamped on the left side of the cylinder block, just below the exhaust manifold (Volvo Service Manual TP 30780). The 8th VIN digit for B6304S3-equipped 850 R models is '5', and for S/V70 R models, it is '7'. The engine is visually identified by its red valve cover and the "2.9 24V" badge on the front. Critical differentiation from the B6254: The B6304S3 has a larger displacement (2.9L vs 2.5L) and a unique intake plenum. Distributor-based ignition is a key identifier against later coil-on-plug B6xxx engines.

Performance Specifications

Power:

  • 170 kW (230 PS) @ 6,000 rpm
  • 294 Nm @ 4,200 rpm

Evidence:

Volvo Group PT-1996
Critical Service Bulletin

Fix:

Replace distributor cap and rotor with updated parts per TSB-12-96.

Issue:

Premature distributor cap and rotor failure leading to misfires.

Evidence:

Volvo TSB TSB-12-96

Common Reliability Issues - VOLVO B-6304-S3

The B6304S3's primary reliability risk is ignition system failure, specifically the distributor cap and rotor. Volvo TSB-12-96 documents a high incidence of wear leading to misfires before 80,000 km in some vehicles. Extended service intervals and exposure to high under-hood temperatures accelerate this wear, making adherence to the 60,000 km replacement interval critical.

Distributor cap and rotor failure
Symptoms: Engine misfires, rough idle, hesitation under acceleration, difficulty starting, especially when damp.
Cause: Heat and electrical arcing cause premature cracking and carbon tracking on the distributor cap and erosion of the rotor arm.
Fix: Replace distributor cap and rotor with the latest OEM-specified parts per Volvo TSB TSB-12-96.
Oil leaks from rear main seal
Symptoms: Oil dripping from the rear of the engine near the bellhousing, low oil level warning, oil residue on transmission.
Cause: The rear main seal can harden and shrink over time, particularly if oil changes are infrequent or incorrect oil is used.
Fix: Replace the rear main seal. This is a labor-intensive repair requiring transmission removal; verify crankshaft seal surface is not grooved.
Cooling system leaks (plastic components)
Symptoms: Coolant puddles under the car, overheating, low coolant level, sweet smell from engine bay.
Cause: Age-related brittleness and cracking of the plastic coolant reservoir, thermostat housing, or associated hoses.
Fix: Replace leaking plastic components and hoses with OEM parts. Inspect entire system for signs of wear during coolant changes.
Exhaust manifold stud breakage
Symptoms: Ticking or tapping noise from engine bay (especially on cold start), exhaust smell in cabin, reduced performance.
Cause: Thermal cycling and stress can cause the studs securing the exhaust manifold to the cylinder head to snap, particularly the rear studs.
Fix: Replace broken studs. This often requires removing the manifold and may involve drilling out broken studs; use updated, higher-grade studs if available.
Research Basis

Analysis derived from Volvo technical bulletins (1995-1998) and UK DVSA failure statistics (1998-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO B-6304-S3

Find answers to most commonly asked questions about VOLVO B-6304-S3.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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