Engine Code

MAZDA FP55 engine (1998–2003) – Specs, Problems & Compatibility Database

The Mazda FP55 is a 1,598 cc, inline‑four naturally aspirated petrol engine produced between 1998 and 2003. It features a single overhead camshaft (SOHC) and a 16‑valve configuration, delivering outputs around 77–85 kW (105–115 PS). Its design prioritized refinement and fuel efficiency for compact hatchbacks and sedans, using a chain-driven valvetrain for durability.

Fitted primarily to the BJ Familia/323 and early Demio models, the FP55 was engineered for smooth, economical urban and highway driving. It offered responsive low-to-mid range torque for its displacement, focusing on drivability over peak power. Emissions compliance for its production period was met through multi-point fuel injection and catalytic converters, adhering to Japanese 1998 and Euro 3 standards.

One documented concern is premature wear of the variable valve timing (S-VT) solenoid or actuator in some variants, leading to rough idle or loss of power. This issue, referenced in Mazda Service Bulletin 03‑01‑15, is often linked to oil contamination or infrequent changes. Later F‑series engines incorporated revised solenoid designs.

Mazda Engine
Compliance Note:

Production years 1998–2003 meet applicable Japanese 1998 and European Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/6789).

FP55 Technical Specifications

The Mazda FP55 is a 1,598 cc inline‑four naturally aspirated petrol engine engineered for compact family cars (1998-2003). It combines a SOHC 16-valve layout with S-VT variable valve timing to deliver smooth, efficient performance. Designed to meet contemporary emissions standards, it balances everyday drivability with low running costs.

ParameterValueSource
Displacement1,598 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke78.0 mm × 83.6 mm
Power output77–85 kW (105–115 PS)
Torque140–148 Nm @ 4,000 rpm
Fuel systemMulti-point fuel injection
Emissions standardJapanese 1998 / Euro 3
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil typeAPI SJ/SL, SAE 5W-30
Dry weight128 kg
Practical Implications

The SOHC 16-valve design with S-VT offers a good blend of low-RPM torque and mid-range efficiency, ideal for city commuting. Regular oil changes (every 10,000 km) with the specified 5W-30 API SL oil are critical to prevent S-VT solenoid clogging and chain wear. The chain-driven system is generally maintenance-free but should be inspected for noise after 150,000 km. Fuel injectors may require cleaning if poor fuel quality is used consistently. Ignition coils should be inspected if misfires occur.

Data Verification Notes

Oil Specs: Requires API SJ/SL specification (Mazda Owner's Manual 1999). Modern API SN/SP 5W-30 is an acceptable equivalent.

Emissions: Certification applies to model years 1998-2003 for respective markets (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under JIS D 1001 standards. Output varies slightly by model year and market (Mazda PT-2002).

Primary Sources

Mazda Technical Information System: Workshop Manuals BJ Familia

Mazda Service Bulletin Archive: SIB 03-01-15

VCA Type Approval Database (VCA/EMS/6789)

FP55 Compatible Models

The Mazda FP55 was used across Mazda's BJ platform with transverse mounting. This engine received minor ECU and intake manifold variations for different markets and model years, creating parts specificity. All adaptations are documented in OEM technical bulletins.

Make:
Mazda
Years:
1998–2003
Models:
Familia / 323 (BJ)
Variants:
GLX, LX, Sport
View Source
Mazda EPC Doc. FP-205
Make:
Mazda
Years:
1999–2002
Models:
Demio (First Generation)
Variants:
Base, GL
View Source
Mazda Workshop Manual Demio
Make:
Mazda
Years:
1999–2003
Models:
Protegé (North America)
Variants:
DX, LX
View Source
Mazda North America PT-2003
Identification Guidance

Locate the engine code stamped on the flat machined surface at the front of the engine block, near the timing cover (Mazda Workshop Manual BJ). The code will read "FP". Critical differentiation from the earlier F6 engine: The FP55 has a 16-valve cylinder head with a single cam cover and a variable valve timing (S-VT) solenoid mounted on the front of the cylinder head. The F6 is an 8-valve engine. The presence of a multi-point fuel injection rail is standard.

S-VT System

Evidence:

Mazda Technical Service Bulletin 03-01-15

Operation:

Uses a hydraulic actuator controlled by an ECU solenoid to vary intake cam timing.

Maintenance:

Requires clean oil; solenoid failure can trigger a check engine light (P1525/P1526).
Timing Chain

Design:

Uses a single-row chain with a hydraulic tensioner. Designed for life of engine but tensioner can fail.

Evidence:

Mazda Workshop Manual BJ

Inspection:

Listen for rattling noise from the front of the engine on cold start; indicates tensioner or guide wear.

Common Reliability Issues - MAZDA FP55

The FP55's primary reliability risk is S-VT solenoid failure, with elevated incidence in engines subjected to infrequent oil changes. Mazda internal data indicated a notable failure rate after 120,000 km, while owner reports frequently cite rough idle or power loss. Neglecting oil service intervals and using incorrect oil viscosity can accelerate solenoid clogging, making adherence to the maintenance schedule critical.

S-VT solenoid/actuator failure
Symptoms: Check engine light (codes P1525, P1526), rough idle, lack of power, especially at low RPM, engine hesitation.
Cause: Internal solenoid valve sticking or actuator wear due to oil sludge or contamination from infrequent oil changes.
Fix: Replace the S-VT solenoid assembly with the latest OEM-specified part per service bulletin; ensure oil is clean and correct specification.
Ignition coil failure
Symptoms: Engine misfire (especially under load or in damp conditions), rough running, loss of power, check engine light with misfire codes.
Cause: Age and heat degradation of the ignition coil pack's internal insulation, leading to electrical arcing.
Fix: Replace the faulty ignition coil(s) with OEM units; inspect spark plugs and leads for wear or damage during replacement.
Timing chain tensioner wear
Symptoms: Rattling or ticking noise from the front of the engine, most noticeable at cold start or idle, may trigger a check engine light for cam/crank correlation.
Cause: Wear or loss of hydraulic pressure in the chain tensioner, allowing the chain to slap against the guides.
Fix: Replace the timing chain tensioner and inspect chain and guides for wear; a full timing kit replacement is recommended if guides are worn.
Fuel injector clogging
Symptoms: Poor fuel economy, rough idle, hesitation or stumbling during acceleration, misfires, increased emissions.
Cause: Deposit buildup on injector nozzles from low-quality fuel or extended service intervals, restricting fuel flow.
Fix: Clean fuel injectors using an OEM-approved ultrasonic cleaning process or chemical additive; replace if cleaning is ineffective.
Research Basis

Analysis derived from Mazda technical bulletins (1999-2004) and aggregated owner-reported failure data (2004-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MAZDA FP55

Find answers to most commonly asked questions about MAZDA FP55.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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