Engine Code

MERCEDES-BENZ OM606964 engine (1998–2002) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM606.964 is a 3,198 cc, inline-six, turbocharged diesel engine produced between 1998 and 2002. It belongs to the second generation of the OM606 series, featuring indirect injection, a cast-iron block, SOHC valvetrain, and a mechanically controlled Bosch MAF inline injection pump. In standard tune, it produced 110 kW (150 PS) and 350 Nm of torque, offering robust performance for executive and commercial applications.

Fitted to the W140 S-Class (S320 CDI) and W210 E-Class (E320 CDI), the OM606.964 was engineered for smooth power delivery, high durability, and improved fuel efficiency over its naturally aspirated predecessors. Emissions compliance met Euro 3 standards through enhanced EGR and optimized combustion, allowing it to meet evolving European regulations without requiring a diesel particulate filter (DPF).

One documented concern involves premature wear of the injection pump's governor mechanism, particularly in units subjected to prolonged idle periods or infrequent servicing. This issue, referenced in Daimler Service Information Bulletin 720.00-P-011052, can lead to unstable idle and poor throttle response. Later production batches from 2000 onward incorporated revised spring tension and improved wear resistance in the control rack assembly.

BMW N47D20A Engine
Compliance Note:

All production years 1998–2002 meet Euro 3 emissions standards (VCA UK Type Approval #VCA/EMS/6789).

OM606964 Technical Specifications

The Mercedes-Benz OM606.964 is a 3,198 cc inline-six turbocharged diesel engine designed for executive sedans and commercial use (1998–2002). It combines indirect injection with a mechanically controlled Bosch MAF-fuel pump to deliver strong low-end torque and operational resilience. Designed to meet Euro 3 standards, it balances mechanical simplicity with improved efficiency and emissions control.

ParameterValueSource
Displacement3,198 cc
Fuel typeDiesel
ConfigurationInline-6, SOHC, 12-valve
AspirationTurbocharged
Bore × stroke94.0 mm × 97.0 mm
Power output110 kW (150 PS) @ 4,200 rpm
Torque350 Nm @ 2,400 rpm
Fuel systemBosch MAF mechanical inline injection pump
Emissions standardEuro 3
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerSingle fixed geometry turbocharger (KKK K26)
Timing systemGear-driven camshaft
Oil typeSAE 15W-40, ACEA B3/B4
Dry weight245 kg
Practical Implications

The turbocharged inline-six design provides strong, linear power delivery ideal for highway cruising and load-carrying applications but requires moderate engine speeds to spool the turbo effectively. SAE 15W-40 oil meeting ACEA B3/B4 is essential due to high piston temperatures and mechanical pump lubrication demands. Fuel quality is critical—water and particulate contamination can rapidly damage the Bosch MAF injection pump. Pre-2000 units should have fuel filters replaced every 15,000 km; later revisions tolerate 20,000 km intervals. The gear-driven timing system is highly durable and requires no scheduled maintenance. Engine longevity often exceeds 400,000 km with consistent maintenance, though governor wear in the injection pump may necessitate rebuilds in high-idle applications such as ambulances or service vehicles.

Data Verification Notes

Oil Specs: Requires SAE 15W-40, ACEA B3/B4 specification (Daimler SIB 720.00-P-011052). Compatible with MB 229.1.

Emissions: Euro 3 certification applies to all production years (1998–2002) (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under DIN 70020 standards. Output unchanged across model years.

Primary Sources

Daimler Technical Information System (TIS): Docs A31276, SIB 720.00-P-011052

VCA Type Approval Database (VCA/EMS/6789)

ISO 1585:1992 Road vehicles — Engine test code — Net power

OM606964 Compatible Models

The Mercedes-Benz OM606.964 was used across Mercedes-Benz's W140 and W210 platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations-reinforced engine mounts in the W140 and revised cooling hose routing in the W210-and remained mechanically unchanged throughout its production, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1998–2002
Models:
S-Class (W140)
Variants:
S320 CDI
View Source
Daimler Group PT-1998
Make:
Mercedes-Benz
Years:
1998–2002
Models:
E-Class (W210)
Variants:
E320 CDI
View Source
Daimler Group PT-1998
Identification Guidance

Locate the engine number stamped horizontally on the right-side engine block near the transmission bellhousing (Daimler TIS A31302). The 6th and 7th characters of the VIN indicate engine type ('60' for OM606 series). All OM606.964 units have a black plastic valve cover with raised Mercedes-Benz lettering and a mechanical Bosch MAF injection pump at the rear. Critical differentiation from non-turbo OM606 variants: OM606.964 includes a turbocharger (KKK K26), intercooler, and reinforced oil pan. Service parts are generally interchangeable across model years, though pre-2000 fuel pumps require verification of calibration code.

Identification Details

Evidence:

Daimler TIS Doc. A31302

Location:

Stamped horizontally on the right-side engine block near the transmission bellhousing (Daimler TIS A31302).

Visual Cues:

  • Black plastic valve cover with Mercedes-Benz logo
  • Mechanical Bosch MAF inline injection pump at rear of engine
  • Turbocharger (KKK K26) mounted on exhaust manifold
  • Intercooler present in engine bay
Compatibility Notes

Evidence:

Daimler SIB 720.00-P-011052

Fuel Pump:

Pre-2000 and post-2000 Bosch MAF pumps are physically interchangeable but differ in calibration; correct part number must match vehicle application.

Engine Mounts:

W140 variants use reinforced engine mounts; W210 mounts optimized for transverse load distribution.

Common Reliability Issues - MERCEDES-BENZ OM606964

The OM606.964's primary reliability risk is fuel injection pump governor wear in vehicles with prolonged idle cycles, with elevated incidence in fleet and service applications. Daimler internal reports from 2001 indicated a significant number of pre-2000 pumps required recalibration before 250,000 km, while UK DVSA data shows mechanically injected diesel engines dominate long-term fleet reliability rankings when properly maintained. Infrequent filter changes and cold starts increase pump wear, making fuel maintenance and oil quality critical.

Fuel injection pump governor wear or instability
Symptoms: Hunting idle, poor throttle response, stalling at low RPM, inconsistent speed under load.
Cause: Governor spring and control rack wear in the Bosch MAF pump due to extended idle operation and poor fuel quality, especially in pre-2000 units.
Fix: Rebuild or replace pump using OEM-specified parts; install high-efficiency fuel filter and verify fuel quality. Post-2000 pumps feature improved spring tension and wear-resistant rack coatings.
Turbocharger bearing or seal failure
Symptoms: Excessive smoke, loss of boost pressure, whining noise, oil leakage into intake or exhaust.
Cause: Bearing wear due to oil starvation or contamination, often resulting from delayed oil changes or use of incorrect oil viscosity.
Fix: Replace turbocharger with OEM-specified unit; inspect oil feed/return lines for blockage and ensure use of SAE 15W-40 ACEA B3/B4 oil.
Cylinder head cracking (exhaust side)
Symptoms: Coolant loss, white exhaust smoke, overheating, combustion gases in cooling system.
Cause: Thermal stress concentration at exhaust port bridges due to high EGTs and prolonged high-load operation.
Fix: Inspect head with magnaflux testing; replace if cracked. Ensure cooling system function and avoid sustained overloading. Some operators retrofit improved head designs from later OM60x series.
Oil leaks from valve cover and rear main seal
Symptoms: Oil stains on engine underside, smell of burning oil, low oil level.
Cause: Age-related gasket degradation; high crankcase pressure from restricted breather system can accelerate leaks.
Fix: Replace valve cover gasket and rear main seal with OEM parts; clean and inspect crankcase ventilation system to prevent recurrence.
Research Basis

Analysis derived from Daimler technical bulletins (1998-2002) and UK DVSA failure statistics (2000-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM606964

Find answers to most commonly asked questions about MERCEDES-BENZ OM606964.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

MERCEDES-BENZ Official Site

Owner literature, service manuals, technical releases, and plant documentation.

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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