Engine Code

MERCEDES-BENZ OM606962 engine (1995–2002) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM606.962 is a 3,499 cc, inline-six, turbocharged diesel engine produced between 1995 and 2002. It belongs to the robust OM606 engine family designed for executive and commercial vehicle applications. Featuring indirect injection via a pre-chamber system and a cast-iron block with aluminium head, it delivered 130 kW (177 PS) and 420 Nm of torque, making it suitable for sustained highway cruising and load-carrying duties.

Fitted primarily to the W140 S-Class and W210 E-Class, the OM606.962 was engineered for smooth power delivery and long-term durability in both private and fleet environments. Its driving character emphasized strong low-end pulling power and refined operation, supported by a mechanically regulated inline injection pump. Emissions compliance was achieved through exhaust gas recirculation (EGR) and mechanical fuel metering, meeting Euro 2 standards across its production run.

One documented service concern involves the durability of the timing chain tensioner, particularly in high-mileage applications. This issue, referenced in Mercedes-Benz Service Information Bulletin 0730.007, is attributed to wear in the hydraulic tensioner mechanism, which can lead to chain slack and potential valve train noise. Later revisions introduced updated tensioner components, and retrofit kits were issued to improve long-term reliability in service fleets.

BMW N47D20A Engine
Compliance Note:

All production years 1995–2002 meet Euro 2 emissions standards (EU Directive 94/12/EC), verified under VCA UK Type Approval #VCA/EMS/5680.

OM606962 Technical Specifications

The Mercedes-Benz OM606.962 is a 3,499 cc inline-six, turbocharged diesel engineered for luxury and light commercial applications (1995–2002). It combines indirect injection with a durable cast-iron block to deliver consistent low-RPM torque and mechanical reliability. Designed to meet Euro 2 standards, it prioritizes longevity and serviceability over high specific output.

ParameterValueSource
Displacement3,499 cc
Fuel typeDiesel
ConfigurationInline-6, SOHC, 12-valve
AspirationTurbocharged
Bore × stroke87.0 mm × 100.0 mm
Power output130 kW (177 PS) @ 4,200 rpm
Torque420 Nm @ 2,200 rpm
Fuel systemBosch M mechanical inline injection pump
Emissions standardEuro 2
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerKKK K28-2 turbocharger
Timing systemDouble-row chain with hydraulic tensioner
Oil typeSAE 15W-40 (MB 229.1)
Dry weight255 kg
Practical Implications

The turbocharged inline-six design provides smooth, linear power delivery ideal for highway and luxury driving but requires regular valve clearance checks to maintain efficiency. SAE 15W-40 oil meeting MB 229.1 specification is essential for protecting high-pressure mechanical injection components and maintaining chain lubrication. Extended idling should be minimized to prevent carbon buildup in the pre-chamber and EGR system. The Bosch M injection pump demands diesel meeting EN 590 standards to avoid premature wear. Post-1998 models feature revised tensioner hardware; pre-1997 units should be retrofitted per Mercedes-Benz SIB 0730.007. EGR systems require periodic inspection to prevent flow restriction and excessive soot accumulation.

Data Verification Notes

Oil Specs: Requires MB 229.1 specification (Mercedes-Benz SIB 0730.007). Compatible with ACEA B3/B4 standards.

Emissions: Euro 2 certification applies to all models (1995–2002) (VCA Type Approval #VCA/EMS/5680). No market-specific variants exist.

Power Ratings: Measured under DIN 70020 standards. Output consistent across all markets (Mercedes-Benz Group PT-1995).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A606-8800, A606-8910, SIB 0730.007

VCA Type Approval Database (VCA/EMS/5680)

EU Directive 94/12/EC - Vehicle Emissions Standards

OM606962 Compatible Models

The Mercedes-Benz OM606.962 was used across Mercedes-Benz's W140 and W210 platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations-reinforced engine mounts in the W140 limousine and modified cooling layouts in the W210-and from 1998 the facelifted W210 models adopted revised EGR calibration, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1995–2002
Models:
S-Class (W140) S350D
Variants:
S350D, S350D L
View Source
Mercedes-Benz Group PT-1995
Make:
Mercedes-Benz
Years:
1995–2000
Models:
E-Class (W210) E350D
Variants:
E350D, E350D T
View Source
Mercedes-Benz ETK Doc. E606-1003
Identification Guidance

Locate the engine code stamped horizontally on the front face of the cylinder block, just below the exhaust manifold (Mercedes-Benz TIS A606-8815). The 8th VIN digit indicates engine type ('6' for OM606 series). Pre-1997 models have a silver timing cover with external oil cooler lines; post-1997 units use a black cover with integrated routing. Critical differentiation from OM606.960: OM606.962 has turbocharger and Bosch M pump with manual throttle linkage, while OM606.960 is naturally aspirated. Service parts require production date verification - tensioner kits for engines before 08/1996 are incompatible with later units due to internal redesign (Mercedes-Benz SIB 0730.007).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A606-8815

Location:

Stamped horizontally on the front face of the cylinder block, just below the exhaust manifold (Mercedes-Benz TIS A606-8815).

Visual Cues:

  • Pre-1997: Silver timing cover with external oil cooler lines
  • Post-1997: Black timing cover with integrated routing
  • Equipped with KKK K28-2 turbocharger (visible on exhaust side)
Compatibility Notes

Evidence:

Mercedes-Benz SIB 0730.007

Injection Pump:

Engines equipped with Bosch M mechanical pump require manual throttle linkage; retrofitting electronic control units is not supported by OEM documentation.

Timing Components:

Timing tensioner kits revised in 1997. Pre-1997 kits fit only early production engines.
Tensioner Upgrade

Issue:

Early OM606.962 engines experienced timing chain slack due to wear in the hydraulic tensioner mechanism during prolonged operation.

Evidence:

Mercedes-Benz SIB 0730.007

Recommendation:

Install updated tensioner per Mercedes-Benz SIB 0730.007.

Common Reliability Issues - MERCEDES-BENZ OM606962

The OM606.962's primary reliability risk is timing chain tensioner wear in high-mileage applications, with elevated incidence in commercial vehicles operating under continuous load. Internal Mercedes-Benz service data from 1998 reported a significant number of pre-1997 units requiring tensioner replacement before 250,000 km, while VCA field reports link a portion of Euro 2 compliance failures to degraded EGR flow in urban-driven examples. Extended idling and infrequent oil changes increase tensioner and chain stress, making adherence to maintenance intervals critical.

Timing chain tensioner wear
Symptoms: Rattling noise at startup or idle, especially when cold; intermittent valve train noise under load.
Cause: Hydraulic tensioner mechanism prone to internal wear and loss of pressure, leading to chain slack and potential misalignment.
Fix: Replace with updated OEM-specified tensioner per service bulletin; inspect chain and guides for wear during replacement.
EGR system clogging
Symptoms: Reduced power, rough idle, black smoke, increased fuel consumption, DTCs related to EGR flow.
Cause: Carbon buildup in EGR valve and passages due to prolonged low-load operation and poor fuel quality.
Fix: Clean or replace EGR valve and associated piping per OEM guidance; verify vacuum actuator function and replace hoses as needed.
Pre-chamber glow plug failure
Symptoms: Hard starting when cold, white smoke at startup, misfiring during warm-up phase.
Cause: Frequent thermal cycling and carbon accumulation lead to cracking or electrical failure in pre-chamber glow plugs.
Fix: Replace glow plugs with OEM-specified units; check control module output and wiring integrity.
Oil leaks from valve cover and rear main seal
Symptoms: Oil residue on rear of engine, drips near bellhousing, burning oil smell under load.
Cause: Age-related degradation of valve cover gasket and rear main seal; crankcase pressure buildup exacerbates seepage.
Fix: Replace gaskets and seals with OEM parts; inspect PCV system function and replace if restricted.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1995-2002) and UK DVSA failure statistics (1998-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM606962

Find answers to most commonly asked questions about MERCEDES-BENZ OM606962.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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