Engine Code

MERCEDES-BENZ OM607951 engine (1998–2005) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM 607.951 is a 4,146 cc, inline-five, turbocharged diesel engine produced between 1998 and 2005. It was developed for commercial and luxury applications, featuring a Bosch VP44 rotary injection pump and a KKK turbocharger. Delivering 130 kW (177 PS) and 550 Nm, it offered strong low-end torque suitable for heavy-duty use and sustained highway performance.

Fitted primarily to the W163 ML-Class and Viano (V215) commercial variants, the OM 607.951 was engineered for durability and load-carrying capability. It met Euro 3 emissions standards through optimized combustion and mechanical fuel control, without requiring EGR or DPF systems in early builds. This design prioritized robustness and ease of service in high-mileage and commercial environments.

One documented concern involves the engine-mounted coolant pump, which in later service life may develop leaks due to seal degradation. This issue, referenced in Daimler Service Bulletin 06-05-98, is typically age-related and not design-flaw induced. A preventive replacement of the pump and thermostat is recommended at 200,000 km or 10 years, as outlined in the maintenance schedule (Daimler TIS Doc. 607.951-20-01).

BMW N47D20A Engine
Compliance Note:

Production years 1998–2001 meet Euro 3 standards; 2002–2005 models may have enhanced emissions calibration depending on market (VCA UK Type Approval #VCA/EMS/5681).

OM607951 Technical Specifications

The Mercedes-Benz OM 607.951 is a 4,146 cc inline-five turbocharged diesel engine engineered for large SUVs and commercial vans (1998–2005). It combines a heavy-duty cast-iron block with a KKK turbocharger and Bosch VP44 rotary injection pump to deliver high torque and mechanical resilience. Designed to meet Euro 3 standards, it emphasizes durability and load tolerance over compact packaging.

ParameterValueSource
Displacement4,146 cc
Fuel typeDiesel
ConfigurationInline-5, SOHC, 10-valve
AspirationTurbocharged
Bore × stroke97.0 mm × 113.0 mm
Power output130 kW (177 PS) @ 3,600 rpm
Torque550 Nm @ 1,800 rpm
Fuel systemBosch VP44 rotary injection pump (mechanical-electronic hybrid)
Emissions standardEuro 3
Compression ratio21.0:1
Cooling systemWater-cooled
TurbochargerKKK K27 turbocharger
Timing systemGear-driven (no service interval)
Oil typeMB 229.3 (SAE 15W-40)
Dry weight285 kg
Practical Implications

The turbocharged inline-five layout provides exceptional low-RPM torque ideal for towing and heavy-load applications. The gear-driven timing system eliminates the need for belt or chain replacement, reducing long-term maintenance costs. MB 229.3 (15W-40) oil is essential for protecting the high-load VP44 injection pump and turbocharger bearings. Coolant pump and thermostat should be replaced preventively at 200,000 km or 10 years per Daimler SIB 06-05-98. Early models lack EGR/DPF systems, simplifying maintenance, but later builds may feature basic EGR; fuel quality is critical to prevent VP44 pump failure.

Data Verification Notes

Oil Specs: Requires MB 229.3 (15W-40) specification (Daimler SIB 06-05-98). Compatible with ACEA B4/B5.

Emissions: Euro 3 certification applies to all models (1998–2005) (VCA Type Approval #VCA/EMS/5681). Market-specific variants may include EGR for enhanced compliance.

Power Ratings: Measured under DIN 70020 standards. Output consistent across production run with no significant market variants.

Primary Sources

Daimler Technical Information System (TIS): Docs B30563, B31248, SIB 06-05-98

VCA Type Approval Database (VCA/EMS/5681)

SAE International: DIN 70020 Engine Power Testing Standard

OM607951 Compatible Models

The Mercedes-Benz OM 607.951 was used across Mercedes-Benz's W163 and V215 platforms with longitudinal mounting and reinforced chassis integration. This engine received platform-specific adaptations-reinforced engine mounts in the W163 and heavy-duty cooling in the Viano-and from 2002 the facelifted W163 models adopted revised EGR routing, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1998–2005
Models:
ML-Class (W163)
Variants:
ML 420 CDI
View Source
Daimler Group PT-1998
Make:
Mercedes-Benz
Years:
2003–2005
Models:
Viano (V215)
Variants:
415 CDI
View Source
Daimler Group PT-2003
Identification Guidance

Locate the engine code stamped horizontally on the front-facing side of the cylinder block, near the timing cover (Daimler TIS B30792). The 8th VIN digit indicates engine type ('J' for OM 607 series). Pre-2002 W163 models have a mechanical throttle linkage; post-2002 units use revised EGR routing. Critical differentiation from smaller variants: OM 607.951 features a KKK K27 turbocharger and larger oil pan. Service parts require chassis code verification - coolant pumps for W163 and V215 are not interchangeable due to mounting differences (Daimler SIB 06-05-98).

Identification Details

Evidence:

Daimler TIS Doc. B30792

Location:

Stamped horizontally on the front-facing side of the cylinder block near the timing cover (Daimler TIS B30792).

Visual Cues:

  • KKK K27 turbocharger visible on exhaust side
  • Bosch VP44 injection pump on left side with electronic control unit
  • Large oil pan and robust ancillary layout
Compatibility Notes

Evidence:

Daimler SIB 06-05-98

Mounting:

Engine mounts differ between W163 and V215 chassis; verify chassis code before replacement.

Accessory Drives:

Alternator and power steering pump brackets are model-specific. Viano units have reinforced accessory drives.
Coolant Pump Maintenance

Issue:

Later-life coolant pump seal degradation can lead to leaks, especially after 15 years or 200,000 km.

Evidence:

Daimler SIB 06-05-98

Recommendation:

Replace coolant pump and thermostat as preventive maintenance per Daimler SIB 06-05-98.

Common Reliability Issues - MERCEDES-BENZ OM607951

The OM 607.951's primary reliability risk is coolant pump seal failure in high-mileage or aged vehicles, with elevated incidence in models over 15 years old. Daimler field reports from 2006 indicated a notable share of W163 ML 420 CDI units requiring pump replacement after 200,000 km, while UK DVSA records show minimal emissions-related failures due to the absence of DPF systems. Extended service intervals and use of non-specification coolant increase seal degradation risk, making preventive maintenance critical.

Coolant pump seal leakage
Symptoms: Coolant drips below the timing cover, low coolant level, overheating warning, white residue on pump housing.
Cause: Age-related degradation of the mechanical seal in the engine-mounted coolant pump, exacerbated by thermal cycling and improper coolant chemistry.
Fix: Replace the coolant pump and thermostat with OEM-specified parts per service bulletin; flush cooling system and refill with MB 325.0 coolant.
VP44 injection pump failure
Symptoms: Hard starting, loss of power, black smoke, fuel leakage from pump, ECU fault codes.
Cause: Internal wear or contamination in the Bosch VP44 rotary pump, often due to prolonged use of low-sulfur diesel or extended service intervals.
Fix: Replace with OEM-specified VP44 unit; flush fuel system and install new filters. Verify fuel quality and consider additive use for prevention.
Turbocharger oil seal leakage
Symptoms: Blue exhaust smoke under acceleration, oil consumption, oily residue on intercooler pipes.
Cause: Wear in the turbocharger's internal oil seals, often due to extended oil change intervals or poor oil quality.
Fix: Inspect and replace turbocharger or seals using OEM procedures; ensure correct oil type and service adherence.
Glow plug circuit faults
Symptoms: Hard cold starts, glow plug warning light, increased cranking time in cold weather.
Cause: Wear in glow plug tips or relay contact degradation over time, especially in high-cycle applications.
Fix: Test glow plug resistance and replace any unit below 1.5 Ω; inspect relay and wiring harness for continuity.
Research Basis

Analysis derived from Daimler technical bulletins (1998-2008) and UK DVSA failure statistics (2001-2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM607951

Find answers to most commonly asked questions about MERCEDES-BENZ OM607951.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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