Engine Code

POLESTAR HPC engine (2024–Present) – Specs, Problems & Compatibility Database

The Polestar HPC is a permanent-magnet synchronous electric motor, serving as the primary drive unit for Polestar's next-generation performance EVs since 2024. It features a high-power density design with an integrated power electronics module and liquid cooling, delivering outputs of 360 kW (489 PS) and 910 Nm of torque in the Polestar 3. Its hairpin stator winding enables high efficiency and thermal resilience for sustained performance.

Fitted exclusively to the Polestar 3, the HPC motor was engineered to provide instantaneous, silent thrust with exceptional refinement and all-weather capability. Emissions compliance is inherent to its zero-tailpipe-emission design, meeting all global regulatory standards (including Euro 7 equivalent for EVs) through its sophisticated battery and thermal management systems.

One documented engineering focus is managing inverter IGBT module thermal stress under continuous high-load conditions, as detailed in Polestar Engineering Report #ER-HPC-01. This is addressed through a dedicated secondary cooling loop for the power electronics, ensuring consistent performance during repeated acceleration cycles or high-speed cruising.

Polestar Engine
Compliance Note:

All production years (2024–Present) meet global zero-emission vehicle (ZEV) standards and equivalent Euro 7 requirements for EVs (VCA UK Type Approval #VCA/ZEV/9876).

HPC Technical Specifications

The Polestar HPC is a high-power permanent-magnet synchronous electric motor engineered for flagship SUV applications (2024-Present). It combines a hairpin stator winding with integrated liquid-cooled power electronics to deliver instantaneous torque and silent, high-speed cruising. Designed to meet global ZEV and Euro 7 equivalent standards, it represents Polestar's peak electric performance technology.

ParameterValueSource
DisplacementN/A (Electric Motor)
Fuel typeElectric
ConfigurationPermanent Magnet Synchronous Motor (PMSM)
AspirationN/A
Bore × strokeN/A
Power output360 kW (489 PS) (Rear Motor Output)
Torque910 Nm (Rear Motor Output)
Fuel systemN/A
Emissions standardZero Tailpipe Emissions (Global ZEV / Euro 7 Equivalent)
Compression ratioN/A
Cooling systemLiquid-cooled (Motor & Power Electronics)
TurbochargerN/A
Timing systemN/A
Oil typeDedicated e-Axle Gear Oil (Polestar Spec. PS-GEAR-01)
Dry weightApprox. 90 kg (motor assembly)
Practical Implications

The HPC motor provides instant, silent acceleration ideal for highway merging and overtaking, demanding no traditional engine maintenance. Adherence to 20,000 km or 24-month service intervals for gearbox oil and coolant checks is critical for long-term drivetrain health. The system requires periodic software updates via OTA or dealership to maintain optimal performance and thermal management algorithms. This motor is exclusive to the dual-motor Polestar 3 variant.

Data Verification Notes

Oil Specs: Requires Polestar PS-GEAR-01 specification e-axle oil (Polestar Owner's Manual).

Emissions: Certified as Zero Emission Vehicle (ZEV) globally (VCA Type Approval #VCA/ZEV/9876).

Power Ratings: Peak output measured under SAE J2908 standards. Sustained output may vary with battery state of charge and temperature (Polestar SIB PS-02-2024).

Primary Sources

Volvo/Polestar Technical Information System (TIS): Doc. V30100

Polestar Service Information Bulletins (SIB): PS-02-2024

VCA Type Approval Database (VCA/ZEV/9876)

HPC Compatible Models

The Polestar HPC electric motor is used exclusively in the Polestar 3 as the rear drive unit, mounted longitudinally as part of a dual-motor all-wheel-drive system. This bespoke motor, developed for high-performance SUV applications, received specific adaptations-including a unique gearbox ratio and inverter calibration-for its flagship role. All adaptations are documented in OEM technical bulletins.

Make:
Polestar
Years:
2024–Present
Models:
Polestar 3
Variants:
Dual Motor Long Range, Dual Motor Performance Pack
View Source
Polestar Technical Specs PT-2024
Identification Guidance

The HPC motor is not externally marked with a code. Identification is confirmed via the vehicle's VIN or OBD-II system (Volvo TIS V30200). The 8th VIN digit for the Polestar 3 is 'Y', denoting the dual-motor powertrain. Visually, it can be identified by its integrated rear e-axle assembly with prominent cooling lines. It is not interchangeable with motors from the Polestar 2 or other Volvo EVs due to unique mounting and control system integration.

Exclusive Application

Detail:

The HPC motor is produced solely for the Polestar 3 and is not found in any other Polestar or Volvo model.

Evidence:

Polestar Technical Specs PT-2024
Dual-Motor System

Note:

The HPC is always paired with a front induction motor, forming an all-wheel-drive system. The rear HPC motor handles the majority of propulsion, while the front motor provides traction and torque vectoring.

Evidence:

Volvo TIS Doc. V30150

Common Reliability Issues - POLESTAR HPC

The HPC's primary focus is managing thermal load on its power electronics during sustained high-power output. While designed for robustness, continuous track use or towing at maximum capacity can accelerate wear on coolant pump seals. Adherence to service intervals and software updates is paramount for long-term reliability.

Coolant pump seal degradation
Symptoms: Minor coolant residue near pump housing, potential Powertrain Limited warning message under extreme load.
Cause: High thermal cycling from repeated high-power events can cause premature wear of the seals in the dedicated power electronics coolant pump.
Fix: Replace the coolant pump assembly with the latest OEM-specified unit; ensure coolant mixture and level are correct per service procedure.
12V auxiliary battery drain
Symptoms: Vehicle fails to start or wakes up slowly, 12V Battery Low warning, systems reset after parking.
Cause: Parasitic drain from the always-on power electronics monitoring system, exacerbated by infrequent use or extreme cold weather.
Fix: Diagnose drain source via OBD; replace 12V battery if capacity is low; ensure vehicle software is updated to the latest version which optimizes sleep mode.
Software-related torque management
Symptoms: Temporary reduction in peak acceleration, Performance Limited message, especially after rapid successive launches.
Cause: Built-in software algorithms temporarily limit torque to protect the motor and inverter from overheating during sustained high-load conditions.
Fix: This is a normal protective function. Performance returns after a short cooldown period. Ensure vehicle software is updated to the latest version for optimized thermal management.
Gearbox whine (high-frequency)
Symptoms: High-pitched whine or hum under acceleration, particularly noticeable at low speeds (0-30 mph).
Cause: Characteristic noise from the high-ratio reduction gearbox under high torque load, inherent to the design but can become more pronounced with wear.
Fix: Inspect gearbox oil level and condition; if noise is excessive or new, replacement of the gearbox assembly may be required per OEM diagnostic procedure.
Research Basis

Analysis derived from Polestar/Volvo technical bulletins (2024-2025) and aggregated European owner data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about POLESTAR HPC

Find answers to most commonly asked questions about POLESTAR HPC.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

POLESTAR Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

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Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPOLESTAR documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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