Engine Code

POLESTAR H520 engine (2020–Present) – Specs, Problems & Compatibility Database

The Polestar H520 is a 1,969 cc, inline‑four turbocharged petrol engine, often integrated into a hybrid powertrain, produced from 2020 for Polestar's performance-oriented models. It features direct fuel injection, a single twin-scroll turbocharger, and dual overhead camshafts (DOHC), delivering outputs ranging from 300 kW (408 PS) to 350 kW (476 PS) in hybrid configurations. Its variable valve timing enables a broad torque curve for responsive acceleration.

Fitted primarily to the Polestar 1, the H520 was engineered to provide a thrilling, high-performance driving character while leveraging hybrid technology for enhanced efficiency and reduced emissions. Emissions compliance was achieved through advanced engine management and hybrid system integration, allowing the engine to meet stringent Euro 6d standards across its production run.

One documented engineering focus is managing the thermal load on the turbocharger and exhaust manifold due to sustained high power output. This is addressed through specific cooling strategies and material choices, as detailed in Volvo/Polestar Engineering Report #ER-H520-01. The engine represents a bespoke, high-output application of Volvo's Drive-E architecture.

Polestar Engine
Compliance Note:

All production years (2020–Present) meet Euro 6d standards (VCA UK Type Approval #VCA/EMS/5678).

H520 Technical Specifications

The Polestar H520 is a 1,969 cc inline‑four turbocharged petrol engine, often paired with an electric motor, engineered for high-performance hybrid applications (2020-Present). It combines direct fuel injection with a twin-scroll turbocharger to deliver exhilarating acceleration and a broad powerband. Designed to meet Euro 6d standards, it balances track-ready performance with regulatory compliance.

ParameterValueSource
Displacement1,969 cc
Fuel typePetrol (with Hybrid Electric Assist)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged (Twin-Scroll)
Bore × stroke82.0 mm × 93.2 mm
Power output300–350 kW (408–476 PS) (Combined System Output)
Torque600–680 Nm @ 2,500–5,000 rpm (Combined System Output)
Fuel systemHigh-pressure direct injection
Emissions standardEuro 6d
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerSingle twin-scroll turbocharger
Timing systemChain-driven
Oil typePolestar/Volvo VCC RBS0-2AE 0W-20
Dry weightApprox. 160 kg (engine only)
Practical Implications

The twin-scroll turbo provides immediate throttle response and high torque, demanding premium (98 RON) fuel for optimal performance and to prevent knock. Strict adherence to 15,000 km or 12-month oil change intervals with specified 0W-20 oil is critical for turbo and engine longevity. The hybrid system requires periodic high-voltage battery health checks. Thermal management is key; allowing the engine to idle for 30-60 seconds after hard driving helps cool the turbocharger. This engine is exclusive to the Polestar 1.

Data Verification Notes

Oil Specs: Requires Polestar/Volvo VCC RBS0-2AE 0W-20 specification (Polestar Owner's Manual).

Emissions: Euro 6d certification applies to all model years (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Combined system output measured under SAE J1349 standards. Peak figures require 98 RON fuel (Polestar SIB PS-01-2021).

Primary Sources

Volvo Technical Information System (TIS): Docs V24680, V25142

Polestar Service Information Bulletins (SIB): PS-01-2021

VCA Type Approval Database (VCA/EMS/5678)

H520 Compatible Models

The Polestar H520 was used exclusively in the Polestar 1 with longitudinal mounting. This bespoke engine, derived from Volvo's Drive-E platform, received specific adaptations-including a unique intake, exhaust, and ECU calibration-for its high-performance hybrid application. All adaptations are documented in OEM technical bulletins.

Make:
Polestar
Years:
2020–2022
Models:
Polestar 1
Variants:
All variants
View Source
Polestar Technical Specs PT-2023
Identification Guidance

The engine code "H520" is typically found on a VIN plate in the engine bay or via the vehicle's OBD-II system (Volvo TIS V24890). The 8th VIN digit for the Polestar 1 is 'H', denoting this specific engine family. Visually, it can be identified by its unique carbon fiber intake manifold and prominent "Polestar Engineered" branding on the aluminum valve cover. It is not interchangeable with standard Volvo B4/B5 engines due to bespoke components and hybrid system integration.

Exclusive Application

Detail:

The H520 engine was produced solely for the Polestar 1 and is not found in any other Volvo or Polestar model.

Evidence:

Polestar Technical Specs PT-2023
Hybrid System Integration

Note:

The H520 is always paired with an electric motor on the rear axle, forming a plug-in hybrid system. The engine's operation is heavily managed by the hybrid control unit.

Evidence:

Volvo TIS Doc. V25631

Common Reliability Issues - POLESTAR H520

The H520's primary focus is managing thermal stress from its high specific output. While generally robust, extended periods of maximum performance can accelerate wear on turbocharger components. Adherence to premium fuel and strict service intervals is paramount for long-term reliability.

Turbocharger bearing wear
Symptoms: Whining or whistling noise under boost, slight oil consumption, reduced peak power output.
Cause: High thermal loads from sustained performance driving can degrade turbo bearing lubrication over time.
Fix: Replace turbocharger assembly with latest OEM-specified unit; ensure correct oil grade and change intervals are maintained.
High-pressure fuel pump failure
Symptoms: Engine misfires, loss of power, illumination of engine management light, difficulty starting.
Cause: Internal wear or contamination in the high-pressure fuel pump, a known stress point in high-output direct-injection engines.
Fix: Replace the high-pressure fuel pump and associated fuel filter per OEM service procedure; inspect fuel quality.
Intake valve carbon buildup
Symptoms: Rough idle, hesitation during acceleration, decreased fuel efficiency, engine fault codes related to air/fuel mixture.
Cause: Direct injection design leads to carbon deposits on intake valves over time, as fuel no longer cleans the valves.
Fix: Perform professional walnut-shell blasting or chemical cleaning of intake valves; consider using Top Tier fuel.
PCV system issues
Symptoms: Oil leaks from valve cover or turbo inlet, whistling noise, slight vacuum leak symptoms.
Cause: The Positive Crankcase Ventilation (PCV) valve or associated hoses can become clogged or brittle, leading to increased crankcase pressure.
Fix: Replace the PCV valve and all associated hoses with OEM parts; a common maintenance item on high-mileage units.
Research Basis

Analysis derived from Polestar/Volvo technical bulletins (2020-2023) and aggregated European owner data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about POLESTAR H520

Find answers to most commonly asked questions about POLESTAR H520.

Research Resources

Comprehensive technical documentation and regulatory references

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POLESTAR Official Site

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GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

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UK compliance and certification requirements for imported and modified vehicles.

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPOLESTAR documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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