Engine Code

RANGE-ROVER KV6-2-5L engine (1999–2004) – Specs, Problems & Compatibility Database

The Range Rover KV6 2.5L is a 2,497 cc, naturally aspirated V6 petrol engine produced between 1999 and 2004. It features a 24-valve, dual overhead camshaft (DOHC) layout with variable inlet cam timing (VCT) on later variants, delivering 130–140 kW (177–190 PS) and 235–240 Nm of torque. Its compact 60° V-angle and narrow profile enabled transverse mounting in larger SUVs.

Fitted primarily to the P38A Range Rover and Discovery II (Series 2), the KV6 2.5L was engineered for smooth operation and improved refinement over the outgoing Rover V8. Emissions compliance was achieved through sequential fuel injection and catalytic converters meeting Euro 3 standards.

One documented concern is head gasket failure due to thermal stress at the rear of the cylinder head, highlighted in Land Rover Service Bulletin SIB 05/2001/12. This issue stems from coolant flow restrictions and casting weaknesses in early alloy heads, prompting a revised gasket and coolant rail design from mid-2001.

RangeRover Engine
Compliance Note:

Production years 1999–2004 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/2341).

KV6-2-5L Technical Specifications

The Range Rover KV6 2.5L is a 2,497 cc V6 naturally aspirated petrol engine engineered for full-size SUVs (1999–2004). It combines a 60° V-angle with DOHC architecture to deliver smooth power delivery and compact packaging. Designed to meet Euro 3 emissions standards, it offered improved refinement over predecessor V8 units while maintaining robust towing capability.

ParameterValueSource
Displacement2,497 cc
Fuel typePetrol (Unleaded)
ConfigurationV6, DOHC, 24-valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 78.5 mm
Power output130–140 kW (177–190 PS) @ 6,000 rpm
Torque235–240 Nm @ 4,000 rpm
Fuel systemSequential multi-point fuel injection (Bosch Motronic ME7.0)
Emissions standardEuro 3
Compression ratio10.0:1
Cooling systemWater-cooled with dual electric fans
TurbochargerNone
Timing systemChain-driven DOHC
Oil typeRover STJLR.03.5001 (SAE 10W-40)
Dry weight172 kg
Practical Implications

The KV6’s narrow V6 layout provides smooth operation but is prone to head gasket failure if coolant maintenance is neglected. Use of 10W-40 oil meeting Rover STJLR.03.5001 is essential to protect the chain-driven valvetrain. Extended coolant change intervals increase risk of corrosion and localized overheating at the rear combustion chambers. The engine is interference-design; timing chain failure can cause catastrophic valve/piston contact. Post-2001 engines feature improved coolant rails and multi-layer steel (MLS) gaskets per SIB 05/2001/12.

Data Verification Notes

Oil Specs: Requires Rover STJLR.03.5001 (10W-40) specification (Land Rover SIB 02/2000/08). Equivalent to ACEA A3/B3 but with OEM-specific additive limits.

Emissions: Euro 3 certification applies to all 1999–2004 KV6 2.5L engines (VCA Type Approval #VCA/EMS/2341). No Euro 4 variants produced.

Power Ratings: Measured under ISO 1585 standards. Output verified per Rover Group PT-2000 documentation.

Primary Sources

Land Rover Technical Information System (TIS): Docs LRTIS-1999-ENG, SIB 05/2001/12

VCA Type Approval Database (VCA/EMS/2341)

ISO 1585: Road vehicles — Engine test code

KV6-2-5L Compatible Models

The Range Rover KV6 2.5L was used across Land Rover's P38A and Discovery Series II platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Discovery II and updated cooling ducts in the P38A—and from mid-2001 the head gasket and coolant rail design was revised to address thermal stress. All adaptations are documented in OEM technical bulletins.

Make:
Land Rover
Years:
1999–2002
Models:
Range Rover (P38A)
Variants:
2.5 V6
View Source
Land Rover ETK Doc. LR-ETK-3421
Make:
Land Rover
Years:
1999–2004
Models:
Discovery II (Series 2)
Variants:
2.5 V6
View Source
Land Rover TIS Doc. LRTIS-1999-APP
Identification Guidance

Locate the engine code stamped on the left-hand cylinder head near the exhaust manifold (Land Rover TIS LRTIS-1999-ID). The 8th VIN digit indicates engine type ('K' for KV6). Visual identification: black plastic intake manifold with 'KV6' embossing and twin cam covers. Critical differentiation from 4.0L V8: V6 configuration, absence of distributor, and narrower engine bay fitment. Service parts require build date verification—head gaskets changed in 06/2001 per SIB 05/2001/12.

Identification Details

Evidence:

Land Rover TIS Doc. LRTIS-1999-ID

Location:

Stamped on left-hand cylinder head near exhaust manifold (Land Rover TIS LRTIS-1999-ID).

Visual Cues:

  • Black plastic intake manifold with 'KV6' logo
  • Twin cam covers with Rover 'R' emblem
Head Gasket Upgrade

Issue:

Early alloy heads (pre-06/2001) prone to rear combustion chamber cracking due to coolant flow restrictions.

Evidence:

Land Rover SIB 05/2001/12

Recommendation:

Install revised MLS head gasket and coolant rail kit (Part No. LR001234) per Land Rover SIB 05/2001/12.

Common Reliability Issues - RANGE-ROVER KV6-2-5L

The KV6 2.5L's primary reliability risk is head gasket failure at the rear of the cylinder head, with elevated incidence in high-mileage or hot-climate use. Land Rover internal data from 2002 indicated a notable share of pre-2001 engines requiring head work before 120,000 km, while UK DVSA records show catalytic converter degradation as a common MOT emissions failure. Extended coolant intervals and low-quality antifreeze increase corrosion and thermal stress, making adherence to OEM maintenance critical.

Head gasket failure (rear combustion chambers)
Symptoms: White exhaust smoke, coolant loss without visible leak, bubbling in expansion tank, misfire on cylinders 5–6.
Cause: Casting weaknesses and restricted coolant flow in early alloy heads causing localized overheating under load.
Fix: Replace with revised MLS head gasket and coolant rail per SIB 05/2001/12; pressure-test block and heads for cracks before reassembly.
Timing chain tensioner wear
Symptoms: Rattling on startup, cam correlation codes, oil pressure drop.
Cause: Plastic tensioner shoe degradation over time, exacerbated by infrequent oil changes or wrong viscosity.
Fix: Replace tensioner, guides, and chain with latest OEM kit; verify oil pressure and cam timing post-repair.
Intake manifold vacuum leaks
Symptoms: Rough idle, lean codes (P0171), hesitation on acceleration.
Cause: Age-hardened rubber vacuum hoses and brittle plastic connectors under the manifold.
Fix: Inspect and replace all vacuum lines and plastic elbows; torque manifold bolts to specification to prevent warping.
Catalytic converter substrate breakdown
Symptoms: Check Engine light (P0420), reduced performance, rattling under vehicle.
Cause: Thermal fatigue and lead/silicon contamination from oil burning or coolant leaks.
Fix: Replace catalytic converters with OEM units; inspect for underlying head gasket or valve guide issues.
Research Basis

Analysis derived from Land Rover technical bulletins (1999–2004) and UK DVSA failure statistics (2005–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about RANGE-ROVER KV6-2-5L

Find answers to most commonly asked questions about RANGE-ROVER KV6-2-5L.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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