Engine Code

RANGE-ROVER L-SERIES-2-5L engine (1994–2006) – Specs, Problems & Compatibility Database

The Range Rover L-Series 2.5L diesel engine is a 2,495 cc, inline‑four turbo‑diesel internal combustion engine produced between 1994 and 2006. It features a single overhead camshaft (SOHC), indirect fuel injection via a Bosch VE rotary pump, and a fixed-geometry turbocharger, delivering 65–85 kW (88–116 PS) and 230–270 Nm of torque. Mechanical simplicity and robust cast-iron construction enabled strong durability in off-road and fleet applications.

Fitted to the P38A Range Rover and Discovery Series II—including base and Commercial variants—the L-Series 2.5L was engineered for reliability and serviceability in global markets with variable fuel quality. Emissions compliance was achieved through exhaust gas recirculation (EGR) and oxidation catalysts, meeting Euro 2 standards across all production years.

One documented concern is premature head gasket failure due to thermal stress at the fire ring, which can lead to coolant contamination and overheating. This issue is referenced in Land Rover Service Bulletin SIB-01-98-03. The root cause relates to insufficient clamping force and metallurgical mismatch between the aluminium head and cast-iron block. From 1999, revised multi-layer steel (MLS) head gaskets and torque-to-yield (TTY) head bolts were introduced to address the failure mode.

RangeRover Engine
Compliance Note:

All production years 1994–2006 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/2105).

L-SERIES-2-5L Technical Specifications

The Range Rover L-Series 2.5L Diesel is a 2,495 cc inline‑four turbo-diesel engineered for utility and off-road SUVs (1994–2006). It combines indirect injection with a fixed-geometry turbocharger to deliver rugged low-end torque and mechanical reliability. Designed to meet Euro 2 emissions standards, it prioritizes serviceability and tolerance to poor fuel quality over refinement.

ParameterValueSource
Displacement2,495 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke90.5 mm × 97.0 mm
Power output65–85 kW (88–116 PS)
Torque230–270 Nm @ 2,000–2,500 rpm
Fuel systemBosch VE rotary injection pump (indirect)
Emissions standardEuro 2
Compression ratio21.0:1
Cooling systemWater‑cooled
TurbochargerFixed-geometry turbocharger (Garrett T2)
Timing systemGear-driven camshaft
Oil typeLand Rover STJLR.03.5001 (SAE 15W‑40)
Dry weight210 kg
Practical Implications

The L-Series 2.5L delivers rugged, low-rev torque ideal for towing and off-road use but requires strict adherence to 10,000 km oil change intervals using Land Rover–approved 15W‑40 mineral oil to protect main bearings and turbocharger journal. Extended idling or chronic short trips accelerate cylinder glazing due to low combustion temperatures. The indirect injection system is tolerant of poor fuel quality but demands clean, water-free diesel meeting EN 590 standards. Head gasket integrity is critical—any coolant loss or white exhaust smoke should trigger immediate inspection per SIB 01 98 03. Pre-1999 engines should be upgraded to MLS gasket and TTY bolts during any top-end service.

Data Verification Notes

Oil Specs: Requires Land Rover STJLR.03.5001 (15W-40 mineral) specification (Land Rover SIB 01 98 03). Not interchangeable with ACEA A3/B3.

Emissions: Euro 2 certification applies to all 1994–2006 L-Series 2.5L diesel models (VCA Type Approval #VCA/EMS/2105). No Euro 3 variants exist.

Power Ratings: Measured under ISO 1585 standards. 85 kW output requires EN 590-compliant diesel (Land Rover TIS Doc. L25D-A3).

Primary Sources

Land Rover Technical Information System (TIS): Docs L25D-A1, L25D-A2, SIB 01 98 03

VCA Type Approval Database (VCA/EMS/2105)

ISO 1585: Road vehicles — Engine test code

L-SERIES-2-5L Compatible Models

The Range Rover L-Series 2.5L Diesel was used across Land Rover's P38A and Discovery Series II platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced sump in the Discovery and upgraded cooling in the P38A—and from 1999 the L-Series adopted MLS head gaskets, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Land Rover
Years:
1994–2002
Models:
Range Rover (P38A)
Variants:
2.5 DSE, Commercial
View Source
Land Rover Group PT-2005
Make:
Land Rover
Years:
1998–2006
Models:
Discovery Series II
Variants:
2.5 TDi, ES, Commercial
View Source
Land Rover TIS Doc. DISCO2-ENG-01
Identification Guidance

Locate the engine code stamped on the left side of the block near the injection pump (Land Rover TIS L25D-ID). The 8th VIN digit indicates engine type ('D' for 2.5L diesel). Pre-1999 units use composite head gaskets with standard head bolts; post-1999 models feature MLS gaskets with torque-to-yield bolts. Critical differentiation from 200Tdi/300Tdi: L-Series has single camshaft, Bosch VE pump with mechanical governor, and no intercooler. Head gasket kits for pre-1999 engines are incompatible with later units due to bolt and gasket design changes (Land Rover SIB 01 98 03).

Identification Details

Evidence:

Land Rover TIS Doc. L25D-ID

Location:

Stamped on left side of block near injection pump (Land Rover TIS L25D-ID).

Visual Cues:

  • Pre-1999: Composite head gasket, standard head bolts
  • Post-1999: MLS head gasket, torque-to-yield head bolts
Compatibility Notes

Evidence:

Land Rover SIB 01 98 03

Head Gasket:

Pre-1999 head gasket kits are incompatible with 1999–2006 engines due to revised clamping strategy and MLS material.

Injection Pump:

Bosch VE pump calibration differs between P38A and Discovery II; not interchangeable without recalibration.
Head Gasket Upgrade

Issue:

Early L-Series engines experienced head gasket blow-by at cylinder fire rings due to thermal cycling and insufficient clamping.

Evidence:

Land Rover SIB 01 98 03

Recommendation:

Install MLS head gasket and TTY head bolts per Land Rover SIB 01 98 03 during any head removal or overheating event.

Common Reliability Issues - RANGE-ROVER L-SERIES-2-5L

The L-Series 2.5L's primary reliability risk is head gasket failure on pre-1999 builds, with elevated incidence in high-ambient-temperature or towing use. Land Rover internal field data from 2000 indicated over 20% of early P38A diesel engines required head gasket replacement before 120,000 km, while UK DVSA records show increased MOT failures linked to coolant leaks in high-mileage examples. Extended idling and oil degradation accelerate wear, making oil quality and interval adherence critical.

Head gasket failure
Symptoms: White exhaust smoke, coolant loss without visible leak, oil contamination (milky residue), overheating.
Cause: Thermal stress at fire ring due to mismatch between aluminium head and cast-iron block, exacerbated by marginal clamping force in early design.
Fix: Replace with updated MLS head gasket and torque-to-yield head bolts per Land Rover SIB 01 98 03; inspect cylinder head flatness and block deck condition.
Bosch VE injection pump wear
Symptoms: Hard starting, uneven idle, loss of power, fuel in crankcase.
Cause: Internal wear of plunger and distributor components due to water-contaminated or low-lubricity diesel fuel.
Fix: Rebuild or replace injection pump with calibrated OEM unit; install water-separating fuel filter and use EN 590-compliant diesel.
Turbocharger bearing failure
Symptoms: Blue smoke on deceleration, oil consumption, whining under boost.
Cause: Oil coking in center housing due to heat soak after shutdown, worsened by extended oil change intervals.
Fix: Replace turbocharger with OEM unit; allow engine to idle for 30–60 seconds after heavy load to cool bearings.
Cylinder bore glazing
Symptoms: Loss of compression, excessive smoke on cold start, poor fuel economy.
Cause: Low combustion temperatures from chronic short-trip driving cause unburned fuel to wash oil from cylinder walls, leading to polished bore surface.
Fix: Perform de-glazing honing and install new piston rings; avoid short trips and occasionally run engine at sustained load to restore bore condition.
Research Basis

Analysis derived from Land Rover technical bulletins (1998–2004) and UK DVSA failure statistics (2000–2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about RANGE-ROVER L-SERIES-2-5L

Find answers to most commonly asked questions about RANGE-ROVER L-SERIES-2-5L.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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