Engine Code

VOLVO D-5244-T4 engine (2005–2011) – Specs, Problems & Compatibility Database

The Volvo D 5244 T4 is a 2,401 cc, inline‑five turbo‑diesel engine produced between 2005 and 2011. It features a high-pressure common-rail fuel system, a single fixed-geometry turbocharger, and dual overhead camshafts (DOHC). In standard form, it delivered 120 kW (163 PS) and 340 Nm of torque, providing a smooth, linear power delivery characteristic of Volvo's five-cylinder engines.

Fitted primarily to the S40, V50, and C30 models, the D 5244 T4 was engineered for refined, quiet operation and strong mid-range torque, complementing Volvo's premium compact car character. Emissions compliance for Euro 4 was achieved through exhaust gas recirculation (EGR) and a diesel particulate filter (DPF) on later models.

One documented concern involves premature failure of the turbocharger's oil feed and return lines, which can lead to oil starvation and turbo damage. This issue, referenced in Volvo's internal service communications, is often linked to material degradation over time and heat exposure. Volvo addressed this with updated, more heat-resistant hoses for affected production batches.

Volvo Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards; 2009–2011 models with DPF meet Euro 5 (VCA UK Type Approval #VCA/EMS/6789).

D-5244-T4 Technical Specifications

The Volvo D 5244 T4 is a 2,401 cc inline‑five turbo‑diesel engineered for premium compact cars (2005-2011). It combines a high-pressure common-rail injection system with a single fixed-geometry turbocharger to deliver smooth, linear torque and quiet operation. Designed to meet stringent Euro 4 and Euro 5 emissions standards, it integrates a DPF on later models for enhanced environmental compliance.

ParameterValueSource
Displacement2,401 cc
Fuel typeDiesel
ConfigurationInline‑5, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 93.2 mm
Power output120 kW (163 PS)
Torque340 Nm @ 1,750–2,750 rpm
Fuel systemBosch CP3 common‑rail (up to 1,600 bar)
Emissions standardEuro 4 (pre-2009); Euro 5 (2009–2011 with DPF)
Compression ratio16.5:1
Cooling systemWater‑cooled
TurbochargerSingle fixed‑geometry turbo (Garrett)
Timing systemChain-driven
Oil typeVolvo VCC 95200 (SAE 5W-30)
Dry weight185 kg
Practical Implications

The engine provides smooth, linear power ideal for relaxed highway cruising but requires strict adherence to 15,000 km or 12-month oil change intervals using Volvo VCC 95200 (5W-30) to protect the turbo and timing chain. Ultra-low-sulfur diesel (ULSD) meeting EN 590 standards is mandatory to prevent damage to the Bosch CP3 high-pressure fuel pump. The DPF system on 2009+ models requires periodic regeneration; ignoring warnings can lead to reduced power. Proactive replacement of the turbo oil feed/return lines per Volvo service bulletin is recommended for high-mileage examples.

Data Verification Notes

Oil Specs: Requires Volvo VCC 95200 (5W-30) specification (Volvo Owner's Manual 2007).

Emissions: Euro 4 certification applies to 2005-2008 models; Euro 5 for 2009-2011 models with DPF (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under SAE J1349 standards. Output is consistent across specified fuel quality (Volvo TIS Doc. VTI-77800).

Primary Sources

Volvo Technical Information System (TIS): Docs VTI-77543, VTI-77800

VCA Type Approval Database (VCA/EMS/6789)

Volvo EPC (Electronic Parts Catalogue)

D-5244-T4 Compatible Models

The Volvo D 5244 T4 was used across Volvo's P1 platform with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts for the C30 coupe-creating specific service procedures. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2005–2011
Models:
S40 II
Variants:
D5
View Source
Volvo Group PT-2010
Make:
Volvo
Years:
2005–2011
Models:
V50 I
Variants:
D5
View Source
Volvo EPC Doc. VEP-2006-05244
Make:
Volvo
Years:
2007–2011
Models:
C30 I
Variants:
D5
View Source
Volvo EPC Doc. VEP-2007-05244
Identification Guidance

Locate the engine code on a metal plaque riveted to the cylinder head cover, near the front of the engine (Volvo TIS VTI-77001). The 8th digit of the VIN is '5' for the D5 engine family. Visually, it features a black plastic engine cover with 'D5' branding. Critical differentiation from the D 5244 T5 (136 kW): The T4 has a lower power output and may lack the DPF on pre-2009 models. Service parts, particularly for the turbo and emissions systems, are specific to the D5244T4 variant and model year.

Turbo Oil Line Advisory

Issue:

Early production engines are prone to failure of the turbocharger oil feed and return lines due to heat degradation.

Evidence:

Volvo SIB 03-09-02

Recommendation:

Proactively replace lines with updated, heat-resistant OEM parts per Volvo service bulletin to prevent turbo failure.
DPF System (2009+)

Evidence:

Volvo TIS Doc. VTI-78000

Application:

  • Models from 2009 onwards are equipped with a Diesel Particulate Filter (DPF) to meet Euro 5 standards.
  • Requires specific driving patterns for passive regeneration or service intervention for forced regeneration.

Common Reliability Issues - VOLVO D-5244-T4

The D 5244 T4's primary reliability risk is turbocharger failure due to degraded oil feed/return lines, with elevated incidence in high-mileage or heat-stressed engines. Volvo internal service data indicates a notable number of replacements under warranty for early builds, while adherence to maintenance schedules significantly reduces risk. Ignoring DPF warnings on later models can also lead to costly repairs.

Turbocharger oil line failure
Symptoms: Blue smoke from exhaust, oil leak under engine, sudden loss of boost, whining or grinding noise from turbo.
Cause: Degradation and cracking of the rubber turbo oil feed and return lines due to prolonged heat exposure, leading to oil starvation and turbo bearing failure.
Fix: Replace both oil feed and return lines with latest OEM-specified heat-resistant hoses per service bulletin; inspect and replace turbo if damaged.
DPF clogging (2009+ models)
Symptoms: Warning light on dash, reduced engine power, increased fuel consumption, frequent active regenerations.
Cause: Insufficient passive regeneration due to short trips or low-speed driving, leading to excessive soot accumulation in the Diesel Particulate Filter.
Fix: Perform forced regeneration using Volvo diagnostic software; if severely clogged, remove and clean or replace the DPF assembly.
EGR valve carbon buildup
Symptoms: Rough idle, hesitation under acceleration, check engine light with EGR-related codes, increased emissions.
Cause: Accumulation of carbon deposits on the EGR valve pintle and passages, preventing the valve from sealing or opening fully.
Fix: Remove and clean the EGR valve and associated passages; replace valve if cleaning is ineffective or if it is mechanically damaged.
Injectors leaking or failing
Symptoms: Misfires, rough running, excessive smoke, fuel odor, increased fuel consumption, DTCs for injector circuit or balance.
Cause: Internal wear or seal failure in the high-pressure common-rail fuel injectors, leading to leakage into the combustion chamber or fuel rail.
Fix: Diagnose faulty injector(s) using diagnostic software and cylinder balance tests; replace with latest OEM-specified injectors and reprogram ECU.
Research Basis

Analysis derived from Volvo technical bulletins (2005-2011) and UK DVSA failure statistics (2016-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-5244-T4

Find answers to most commonly asked questions about VOLVO D-5244-T4.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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