Engine Code

Ssangyong 2-5L-T-GDI Engine (2019–2025) – Specs, Problems & Compatibility Database

The SsangYong 2.5L T — GDi is a 2,497 cc, inline‑four turbocharged direct — injection petrol engine introduced in 2019. It features dual overhead camshafts (DOHC), 16 valves, and a twin — scroll turbocharger paired with high — pressure direct fuel injection. In standard form it delivers 165 kW (225 PS) and 360 Nm of torque, with strong mid — range pull and refined high — rpm response.

Fitted to the Rexton and Korando SUVs, the 2.5L T — GDi was engineered for responsive performanc

SsangYong Engine
Compliance Note:

All production years (2019–2025) meet Euro 6d emissions standards (VCA UK Type Approval #VCA/EMS/SY256).

Ssangyong 2-5L-T-GDI Technical Specifications

The SsangYong 2.5L T-GDi is a 2,497 cc inline‑four turbocharged petrol engine engineered for mid- and large-size SUVs (2019–2025). It combines direct fuel injection with a twin-scroll turbocharger to deliver strong mid-range torque and smooth high-rpm power. Designed to meet Euro 6d standards, it balances performance with modern emissions control.

ParameterValueSource
Displacement
2,497 cc
Fuel type
Petrol (Unleaded, 95 RON minimum)
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Turbocharged
Bore × stroke
88.0 mm × 102.3 mm
Power output
165 kW (225 PS) @ 5,300 rpm
Torque
360 Nm @ 1,750–4,000 rpm
Fuel system
High-pressure direct injection (Bosch HDEV6, up to 350 bar)
Emissions standard
Euro 6d
Compression ratio
10.0:1
Cooling system
Water‑cooled
Turbocharger
Twin-scroll turbo (Mitsubishi TD05H)
Timing system
Chain‑driven DOHC
Oil type
API SP/ILSAC GF-6, ACEA C5 (SAE 5W‑30)
Dry weight
168 kg

Ssangyong 2-5L-T-GDI Compatible Models

The SsangYong 2.5L T-GDi was used across SsangYong's Rexton and Korando platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts in the Rexton for towing and modified exhaust manifolds in the Korando for packaging—and from late 2022 the high-pressure fuel pump was upgraded, creating interchange limits for fuel system components. All adaptations are documented in OEM technical bulletins.

Make:
SsangYong
Years:
2019–2025
Models:
Rexton (Y400)
Variants:
2.5 T-GDi, 2.5 T-GDi Premium
View Source
SsangYong PT‑2023
Make:
SsangYong
Years:
2020–2025
Models:
Korando
Variants:
2.5 T-GDi, 2.5 T-GDi Elite
View Source
SsangYong ETK Doc. SY‑KOR‑005

Common Reliability Issues - SSANGYONG 2-5L-T-GDI Compatible Models

The 2.5L T-GDi's primary reliability risk is high-pressure fuel pump wear on early builds, with elevated incidence in high-temperature or high-load use. SsangYong internal quality data from 2022 indicated HPFP failure in a notable share of pre-late-2022 engines before 80,000 km, while UK DVSA records show secondary issues with turbo actuator faults in stop-start urban driving. Extended oil intervals and low-quality fuel accelerate HPFP and turbo wear, making adherence to OEM oil specs and service intervals critical.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard cold starts, misfire under load, P0087/P0191 rail pressure DTCs, loss of power.
Cause: Marginal fuel lubricity combined with early-design pump internals leading to plunger scoring and pressure loss.
Fix: Install updated HPFP assembly per SIB ENG‑03‑2021; verify fuel quality and rail pressure post-replacement.
Turbocharger actuator sticking
Symptoms: Boost lag, overboost/underboost DTCs, reduced performance, occasional limp mode.
Cause: Carbon buildup and thermal cycling causing binding in the electronic wastegate actuator mechanism.
Fix: Replace with latest OEM-specified actuator; inspect vacuum lines and perform boost adaptation reset.
GPF clogging from short-trip driving
Symptoms: Reduced power, increased fuel consumption, DPF/GPF warning light, active regeneration cycles.
Cause: Insufficient exhaust temperature for passive regeneration due to frequent short urban journeys.
Fix: Perform extended highway drive (>20 min at >60 km/h); if clogged, forced regeneration or GPF cleaning may be required.
Timing chain tensioner rattle
Symptoms: Cold-start rattle lasting 1–2 seconds, cam/crank correlation DTCs in rare cases.
Cause: Wear in hydraulic tensioner or oil sludge reducing pressure on chain guide during cold starts.
Fix: Inspect chain stretch and tensioner function; replace if play exceeds 8 mm. Use correct oil spec to prevent recurrence.
Research Basis

Analysis derived from SsangYong technical bulletins (2019–2025) and UK DVSA failure statistics (2020–2023). Repair procedures should follow manufacturer guidelines.

SSANGYONG 2-5L-T-GDI FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 2.5L T-GDi offers strong performance and refinement, but early models (2019–late 2022) had HPFP wear concerns. Post-2022 revisions improved fuel pump durability significantly. With strict adherence to oil changes (10,000 km) and use of 95 RON fuel, well-maintained examples can exceed 200,000 km reliably.

Top issues include high-pressure fuel pump wear (pre-2023), turbo actuator sticking, GPF clogging from short trips, and occasional timing chain tensioner rattle. All are documented in SsangYong service bulletins and can be mitigated with proper maintenance and driving habits.

The 2.5L T-GDi was used in the Rexton (2019–2025) and Korando (2020–2025) as the top-tier petrol option. No other manufacturers used this engine. It replaced the older 2.0L turbo petrol in the Rexton lineup.

Moderate tuning potential. ECU remaps typically yield +20–30 kW safely due to robust internals and twin-scroll turbo. Larger gains require upgraded intercooler and fuel system. Over-tuning risks HPFP and turbo longevity, especially on pre-2023 engines.

In a Rexton 2.5 T-GDi, expect ~11.8 L/100km (city), ~8.0 L/100km (highway), or ~29 mpg UK combined. Real-world mixed driving typically yields 27–31 mpg UK, depending on load, terrain, and driving style.

Yes. The 2.5L T-GDi is an interference engine. If the timing chain fails or jumps, piston-to-valve contact will cause severe internal damage. Regular inspection of chain tension and oil quality is essential to prevent catastrophic failure.

SsangYong specifies SAE 5W-30 oil meeting ACEA C5 or API SP/ILSAC GF-6 standards. Low-SAPS formulation is mandatory for GPF compatibility. Oil must be changed every 10,000 km or 12 months to protect turbo, HPFP, and timing components.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

SSANGYONG Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 25 Feb 2026

All specifications and compatibility data verified against officialSSANGYONG documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed”.

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