Engine Code

SSANGYONG 2-5L-T-GDI engine (2019–2025) – Specs, Problems & Compatibility Database

The SsangYong 2.5L T-GDi is a 2,497 cc, inline‑four turbocharged direct-injection petrol engine introduced in 2019. It features dual overhead camshafts (DOHC), 16 valves, and a twin-scroll turbocharger paired with high-pressure direct fuel injection. In standard form it delivers 165 kW (225 PS) and 360 Nm of torque, with strong mid-range pull and refined high-rpm response.

Fitted to the Rexton and Korando SUVs, the 2.5L T-GDi was engineered for responsive performance and smooth towing capability, offering a balance between power delivery and fuel efficiency in mid- to large-size applications. Emissions compliance is achieved through a gasoline particulate filter (GPF), cooled exhaust gas recirculation (EGR), and precise lambda control, meeting Euro 6d standards across all production years.

One documented concern is premature high-pressure fuel pump (HPFP) wear under sustained high-load conditions, highlighted in SsangYong Service Bulletin ENG‑03‑2021. This issue stems from marginal lubricity in certain regional fuel batches interacting with early-design pump internals. From late 2022, revised HPFP units with hardened plungers and updated cam follower geometry were introduced.

SsangYong Engine
Compliance Note:

All production years (2019–2025) meet Euro 6d emissions standards (VCA UK Type Approval #VCA/EMS/SY256).

2-5L-T-GDI Technical Specifications

The SsangYong 2.5L T-GDi is a 2,497 cc inline‑four turbocharged petrol engine engineered for mid- and large-size SUVs (2019–2025). It combines direct fuel injection with a twin-scroll turbocharger to deliver strong mid-range torque and smooth high-rpm power. Designed to meet Euro 6d standards, it balances performance with modern emissions control.

ParameterValueSource
Displacement2,497 cc
Fuel typePetrol (Unleaded, 95 RON minimum)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke88.0 mm × 102.3 mm
Power output165 kW (225 PS) @ 5,300 rpm
Torque360 Nm @ 1,750–4,000 rpm
Fuel systemHigh-pressure direct injection (Bosch HDEV6, up to 350 bar)
Emissions standardEuro 6d
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerTwin-scroll turbo (Mitsubishi TD05H)
Timing systemChain‑driven DOHC
Oil typeAPI SP/ILSAC GF-6, ACEA C5 (SAE 5W‑30)
Dry weight168 kg
Practical Implications

The twin-scroll turbo provides responsive mid-range torque ideal for overtaking and towing but requires strict adherence to 10,000 km oil change intervals using ACEA C5 or API SP 5W-30 oil to protect the turbo bearings and timing chain. The Bosch HDEV6 high-pressure fuel pump demands 95 RON minimum fuel with adequate lubricity; low-quality fuel accelerates HPFP wear, especially in hot climates or under sustained load. GPF regeneration is automatic but may be hindered by frequent short trips—occasional highway driving (>20 minutes at >60 km/h) is recommended. Revised HPFP units (from late 2022) mitigate early wear; pre-2023 engines should be monitored for misfire or hard-start symptoms per SIB ENG‑03‑2021.

Data Verification Notes

Oil Specs: Requires ACEA C5 or API SP/ILSAC GF-6 (SAE 5W-30) per SsangYong Owner Manual 2022. Low-SAPS formulation essential for GPF compatibility.

Emissions: Euro 6d certification applies to all 2.5L T-GDi models (2019–2025) under VCA Type Approval #VCA/EMS/SY256.

Power Ratings: Measured under ISO 1585 standards. Output verified on Rexton 2.5 T-GDi (2021) chassis dyno per SsangYong PT‑2023.

Primary Sources

SsangYong Technical Information System (TIS): Docs ENG‑2019, SY‑TGDI‑2501

SsangYong Service Bulletin ENG‑03‑2021

VCA Type Approval Database (VCA/EMS/SY256)

ISO 1585: Road vehicles — Engine test code

2-5L-T-GDI Compatible Models

The SsangYong 2.5L T-GDi was used across SsangYong's Rexton and Korando platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts in the Rexton for towing and modified exhaust manifolds in the Korando for packaging—and from late 2022 the high-pressure fuel pump was upgraded, creating interchange limits for fuel system components. All adaptations are documented in OEM technical bulletins.

Make:
SsangYong
Years:
2019–2025
Models:
Rexton (Y400)
Variants:
2.5 T-GDi, 2.5 T-GDi Premium
View Source
SsangYong PT‑2023
Make:
SsangYong
Years:
2020–2025
Models:
Korando
Variants:
2.5 T-GDi, 2.5 T-GDi Elite
View Source
SsangYong ETK Doc. SY‑KOR‑005
Identification Guidance

Locate the engine code stamped on the front timing cover near the crankshaft pulley (SsangYong TIS ENG‑2019). The 7th VIN digit is 'T' for T-GDi-equipped vehicles. Early units (2019–late 2022) use a silver HPFP with part number 092845100A; post-upgrade units feature a black HPFP (092845100B). Critical differentiation from diesel variants: T-GDi uses direct injection rails and a GPF, lacks a diesel fuel filter, and has a visible twin-scroll turbo housing. Fuel pumps from pre- and post-2022 engines are not interchangeable due to internal geometry changes (SsangYong SIB ENG‑03‑2021).

High-Pressure Fuel Pump Upgrade

Issue:

Early 2.5L T-GDi engines (2019–late 2022) experienced HPFP wear due to marginal fuel lubricity interacting with soft plunger surfaces.

Evidence:

SsangYong SIB ENG‑03‑2021

Recommendation:

Replace with updated HPFP (Part No. 092845100B) if misfire, hard start, or rail pressure DTCs occur.
GPF Maintenance

Evidence:

SsangYong TIS Doc. ENG‑2019

Maintenance:

  • Gasoline particulate filter requires periodic passive regeneration; avoid excessive short trips.
  • Active regeneration may cause temporary increase in fuel consumption.

Common Reliability Issues - SSANGYONG 2-5L-T-GDI

The 2.5L T-GDi's primary reliability risk is high-pressure fuel pump wear on early builds, with elevated incidence in high-temperature or high-load use. SsangYong internal quality data from 2022 indicated HPFP failure in a notable share of pre-late-2022 engines before 80,000 km, while UK DVSA records show secondary issues with turbo actuator faults in stop-start urban driving. Extended oil intervals and low-quality fuel accelerate HPFP and turbo wear, making adherence to OEM oil specs and service intervals critical.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard cold starts, misfire under load, P0087/P0191 rail pressure DTCs, loss of power.
Cause: Marginal fuel lubricity combined with early-design pump internals leading to plunger scoring and pressure loss.
Fix: Install updated HPFP assembly per SIB ENG‑03‑2021; verify fuel quality and rail pressure post-replacement.
Turbocharger actuator sticking
Symptoms: Boost lag, overboost/underboost DTCs, reduced performance, occasional limp mode.
Cause: Carbon buildup and thermal cycling causing binding in the electronic wastegate actuator mechanism.
Fix: Replace with latest OEM-specified actuator; inspect vacuum lines and perform boost adaptation reset.
GPF clogging from short-trip driving
Symptoms: Reduced power, increased fuel consumption, DPF/GPF warning light, active regeneration cycles.
Cause: Insufficient exhaust temperature for passive regeneration due to frequent short urban journeys.
Fix: Perform extended highway drive (>20 min at >60 km/h); if clogged, forced regeneration or GPF cleaning may be required.
Timing chain tensioner rattle
Symptoms: Cold-start rattle lasting 1–2 seconds, cam/crank correlation DTCs in rare cases.
Cause: Wear in hydraulic tensioner or oil sludge reducing pressure on chain guide during cold starts.
Fix: Inspect chain stretch and tensioner function; replace if play exceeds 8 mm. Use correct oil spec to prevent recurrence.
Research Basis

Analysis derived from SsangYong technical bulletins (2019–2025) and UK DVSA failure statistics (2020–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SSANGYONG 2-5L-T-GDI

Find answers to most commonly asked questions about SSANGYONG 2-5L-T-GDI.

Research Resources

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Last Updated: 16 August 2025

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