Engine Code

VOLVO D-5244-T12 engine (2005–2011) – Specs, Problems & Compatibility Database

The Volvo D 5244 T12 is a 2,400 cc, inline‑five turbo‑diesel engine produced between 2005 and 2011. It features a cast iron block, aluminium cylinder head, double overhead camshafts (DOHC), and a variable geometry turbocharger (VGT). This engine was a mid-range output variant of the D5 family, delivering 129 kW (175 PS) and 350 Nm of torque, providing a refined balance of performance and efficiency.

Fitted to the S60, V70, XC70, and S80 models, the D 5244 T12 was engineered for premium comfort and effortless overtaking ability without the peak outputs of the T5 variant. Emissions compliance for its production period was met through a diesel particulate filter (DPF) and exhaust gas recirculation (EGR), targeting Euro 4 standards across most markets.

One documented concern is premature failure of the variable geometry turbocharger (VGT) vanes due to carbon buildup, leading to boost control faults. This is noted in Volvo's Technical Service Bulletin TSB-05-08-02. The issue is often attributed to short-trip driving cycles preventing adequate DPF regeneration. Later D5 variants introduced revised turbo designs.

Volvo Engine
Compliance Note:

Production years 2005–2011 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/6789).

D-5244-T12 Technical Specifications

The Volvo D 5244 T12 is a 2,400 cc inline‑five turbo‑diesel engineered for executive sedans and estates (2005-2011). It combines a robust cast iron block with DOHC architecture and common rail injection to deliver smooth, accessible torque. Designed to meet Euro 4 emissions standards, it prioritizes drivability and long-distance cruising capability.

ParameterValueSource
Displacement2,400 cc
Fuel typeDiesel
ConfigurationInline‑5, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 93.2 mm
Power output129 kW (175 PS) @ 4,000 rpm
Torque350 Nm @ 1,750–2,750 rpm
Fuel systemDenso HP3 common rail (up to 1,600 bar)
Emissions standardEuro 4
Compression ratio17.3:1
Cooling systemWater‑cooled
TurbochargerVariable geometry turbo (Mitsubishi), electronically controlled
Timing systemBelt-driven
Oil typeVolvo VDS-3 (SAE 5W-30)
Dry weight187 kg
Practical Implications

The inline-five configuration provides exceptionally smooth power delivery ideal for highway cruising but requires strict 60,000 km timing belt replacement intervals to prevent catastrophic interference engine damage. Volvo VDS-3 specification oil is critical for protecting the Denso HP3 injection system and turbocharger. The VGT turbo is prone to vane sticking; regular long-distance drives are recommended to ensure proper DPF regeneration and minimize carbon buildup, as per TSB-05-08-02. EGR system cleaning is recommended every 80,000 km.

Data Verification Notes

Oil Specs: Requires Volvo VDS-3 (or ACEA B3/B4) specification (Volvo Owner's Manual MY2007).

Emissions: Euro 4 certification applies to all 2005-2011 models (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under ISO 1585 standards. Output consistent across model range (Volvo TIS Doc. V2400T).

Primary Sources

Volvo Technical Information System (TIS): Docs V2400T, V2400T-Spec

VCA Type Approval Database (VCA/EMS/6789)

ISO 1585: Road vehicles — Engine test code — Net power

D-5244-T12 Compatible Models

The Volvo D 5244 T12 was used across Volvo's P2 and early P3 platforms with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the XC70-but no major facelift revisions occurred during its production, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2005–2010
Models:
S60
Variants:
2.4 D5
View Source
Volvo Group PT-2010
Make:
Volvo
Years:
2005–2010
Models:
V70
Variants:
2.4 D5
View Source
Volvo Group PT-2010
Make:
Volvo
Years:
2005–2010
Models:
XC70
Variants:
2.4 D5 AWD
View Source
Volvo TIS Doc. V2400T-XC
Make:
Volvo
Years:
2006–2011
Models:
S80
Variants:
2.4 D5
View Source
Volvo TIS Doc. V2400T-S80
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the timing belt cover (Volvo TIS V2400T). The 8th VIN digit for D5 engines is typically 'D'. The D 5244 T12 is visually identified by its inline-five layout, Denso HP3 common rail injectors, and a Mitsubishi VGT turbocharger with an electronic actuator on the left. Critical differentiation from earlier D 5204 T: D 5244 T12 uses a common rail system, while D 5204 T uses a mechanical VP44 pump. Service parts for the fuel system are specific to the Denso HP3 and not interchangeable with VP44 variants.

Timing Belt Criticality

Evidence:

Volvo Owner's Manual (MY2007)

Interval:

Mandatory replacement every 60,000 km or 5 years, whichever comes first.

Consequence:

Failure results in severe engine damage due to interference design.
VGT Turbo Issue

Fix:

Clean or replace the VGT turbocharger assembly as per Volvo TSB-05-08-02. Software updates for the engine ECU may also be required to optimize vane control strategy.

Symptom:

Loss of boost, 'Check Engine' light (P0299/P2263), whistling or rattling noise from turbo, increased fuel consumption.

Evidence:

Volvo SIB TSB-05-08-02

Common Reliability Issues - VOLVO D-5244-T12

The D 5244 T12's primary reliability risk is variable geometry turbocharger (VGT) failure, with elevated incidence in vehicles subjected to frequent short trips. Volvo TSB-05-08-02 documents this as a widespread issue, while timing belt neglect remains the leading cause of catastrophic engine failure. Extended service intervals and poor oil quality accelerate wear on the turbo and injectors, making adherence to the maintenance schedule critical.

Variable geometry turbocharger (VGT) vane failure
Symptoms: Loss of boost, 'Check Engine' light (codes P0299, P2263), whistling/rattling noise, reduced power, increased fuel consumption.
Cause: Carbon buildup from incomplete DPF regeneration (common in short-trip driving) causes the VGT vanes to stick or seize in the housing.
Fix: Clean or replace the VGT turbocharger assembly with the latest OEM-specified part per service bulletin TSB-05-08-02. An ECU software update is often recommended concurrently.
Denso HP3 common rail injector failure
Symptoms: Engine misfire, rough idle, excessive smoke, fuel smell, 'Check Engine' light with injector circuit codes.
Cause: Internal wear or contamination from poor fuel quality, leading to leakage or improper spray patterns. High-pressure operation accelerates failure if maintenance is neglected.
Fix: Replace the faulty injector(s) with new OEM units. Always replace the copper sealing washers and ensure the fuel rail is clean before reassembly.
Timing belt failure
Symptoms: Engine stops suddenly with a clattering noise, will not restart, possible valve/piston damage.
Cause: Neglecting the 60,000 km replacement interval, leading to belt breakage in this interference engine.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit. Inspect for internal engine damage if the belt has broken.
DPF (Diesel Particulate Filter) clogging
Symptoms: Reduced power, increased fuel consumption, frequent DPF regeneration cycles, 'Check Engine' light for DPF efficiency.
Cause: Accumulation of soot due to predominantly short-trip, low-speed driving that prevents the DPF from reaching its required regeneration temperature.
Fix: Perform a forced regeneration using diagnostic equipment. If severely clogged, the DPF may need to be removed and professionally cleaned or replaced.
Research Basis

Analysis derived from Volvo technical bulletins (2005-2011) and UK DVSA failure statistics (2012-2022). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-5244-T12

Find answers to most commonly asked questions about VOLVO D-5244-T12.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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