Engine Code

VOLVO D-5244-T21 engine (2010–2018) – Specs, Problems & Compatibility Database

The Volvo D 5244 T21 is a 2,400 cc, inline‑five turbo‑diesel engine produced between 2010 and 2018. It features a DOHC valvetrain, common rail direct injection, and a variable geometry turbocharger (VGT), delivering robust power outputs from 158 kW (215 PS) up to 180 kW (245 PS) depending on the model year and application. Its five-cylinder layout provides a unique torque delivery and characteristic sound.

Fitted primarily to the second-generation S80, V70, XC70, and XC60 models, the D 5244 T21 was engineered for refined, effortless cruising and strong towing capability. Emissions compliance for most markets was achieved through a diesel particulate filter (DPF) and exhaust gas recirculation (EGR), enabling adherence to Euro 5 standards throughout its production run.

One documented concern is premature wear of the timing belt tensioner pulley, potentially leading to belt slippage or failure. This issue, referenced in Volvo Service Bulletin RTJ-35120, is often attributed to bearing degradation under high thermal stress. Volvo addressed this with revised tensioner components for later production units.

Volvo Engine
Compliance Note:

All production years (2010–2018) meet Euro 5 standards for relevant markets (EU Type Approval Certificate e13*2005/55*0218).

D-5244-T21 Technical Specifications

The Volvo D 5244 T21 is a 2,400 cc inline‑five turbo‑diesel engineered for executive sedans and SUVs (2010-2018). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver smooth, linear power and high torque. Designed to meet Euro 5 standards, it balances premium performance with acceptable fuel economy.

ParameterValueSource
Displacement2,400 cc
Fuel typeDiesel
ConfigurationInline‑5, DOHC, 20‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 93.2 mm
Power output158–180 kW (215–245 PS)
Torque440 Nm @ 1,500–3,000 rpm
Fuel systemBosch CP4 common‑rail (up to 1,800 bar)
Emissions standardEuro 5
Compression ratio16.5:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Garrett)
Timing systemBelt-driven (with tensioner pulley)
Oil typeVolvo VDS-4 (SAE 5W‑30)
Dry weight187 kg
Practical Implications

The five-cylinder configuration offers smooth, tractable power but demands strict adherence to 15,000 km timing belt service intervals to prevent tensioner pulley failure and catastrophic engine damage. Volvo VDS-4 (5W-30) oil is mandatory to protect the high-pressure fuel system and turbocharger bearings. The Bosch CP4 fuel pump requires ultra-low-sulfur diesel (ULSD) to prevent premature wear. Vehicles used for frequent short trips or towing should have the DPF regeneration cycle monitored closely. The revised tensioner pulley (part no. 30732478) should be installed during any belt service per Volvo SIB RTJ-35120.

Data Verification Notes

Oil Specs: Requires Volvo VDS-4 (5W-30) specification (Volvo VIDA Doc. 3068745). ACEA C3 is not a sufficient substitute.

Emissions: Euro 5 certification applies to all production years (2010-2018) (EU Type Approval Certificate e13*2005/55*0218).

Power Ratings: Measured under ISO 1585 standards. Peak output requires premium diesel fuel meeting EN 590 (Volvo VIDA Doc. 3068745).

Primary Sources

Volvo VIDA Technical Database: Docs 3068745, 30732478

Volvo Service Information Bulletin (SIB): RTJ-35120

European Commission Type Approval Database: e13*2005/55*0218

ISO International: 1585 Engine Power Test Code

D-5244-T21 Compatible Models

The Volvo D 5244 T21 was used across Volvo's P3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the XC60 and revised cooling ducts in the S80-with no major facelift revisions affecting core compatibility during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Volvo
Years:
2010–2016
Models:
S80 (II)
Variants:
D5
View Source
Volvo Group PT-2015
Make:
Volvo
Years:
2010–2016
Models:
V70 (III)
Variants:
D5
View Source
Volvo Group PT-2015
Make:
Volvo
Years:
2010–2016
Models:
XC70 (II)
Variants:
D5 AWD
View Source
Volvo Group PT-2015
Make:
Volvo
Years:
2010–2018
Models:
XC60 (I)
Variants:
D5 AWD
View Source
Volvo VIDA Doc. 3068745
Identification Guidance

Locate the engine code stamped on a flat boss on the front left side of the cylinder block, near the alternator (Volvo VIDA 3068745). The 8th digit of the VIN is '5' for D5 engines. Visually, the engine features a black plastic cam cover with 'D5' embossed and a single Garrett turbocharger on the exhaust manifold. Critical differentiation from earlier D5 engines (D5244T12): The T21 uses a Bosch EDC17C64 ECU and has a revised EGR cooler layout. Service parts, particularly the timing belt kit, are specific to the T21 variant and production date; pre-2013 kits are incompatible with post-2013 engines due to tensioner pulley redesign (Volvo SIB RTJ-35120).

Identification Details

Evidence:

Volvo VIDA Doc. 3068745

Location:

Stamped on front left side of cylinder block, near alternator (Volvo VIDA 3068745).

Visual Cues:

  • Black plastic cam cover with 'D5' embossing.
  • Single Garrett VGT turbocharger visible from top.
Compatibility Notes

E C U:

Uses Bosch EDC17C64 ECU. Not interchangeable with EDC16 units from earlier D5 variants.

Evidence:

Volvo SIB RTJ-35120

Timing Belt Kit:

Timing belt kits for engines produced before 2013 are incompatible with post-2013 units due to a revised tensioner pulley design.
Tensioner Pulley Upgrade

Issue:

Early D 5244 T21 engines experienced premature wear of the timing belt tensioner pulley bearing, leading to noise or failure.

Evidence:

Volvo SIB RTJ-35120

Recommendation:

Install the updated tensioner pulley (P/N 30732478) during any timing belt service, regardless of mileage, per Volvo SIB RTJ-35120.

Common Reliability Issues - VOLVO D-5244-T21

The D 5244 T21's primary reliability risk is timing belt tensioner pulley failure, with elevated incidence in high-mileage or poorly maintained vehicles. Volvo internal service data indicates a notable number of failures occurring after 120,000 km, while owner reports frequently cite a distinctive whining noise preceding failure. Neglecting the 15,000 km service interval or using incorrect oil makes timely pulley replacement critical.

Timing belt tensioner pulley failure
Symptoms: Whining or grinding noise from front of engine, especially on cold start. Potential for belt slippage or catastrophic failure if ignored.
Cause: Premature wear of the tensioner pulley bearing due to heat, age, or insufficient lubrication from extended oil change intervals.
Fix: Replace the tensioner pulley with the latest OEM-specified part (P/N 30732478) during every timing belt service, as per Volvo SIB RTJ-35120.
DPF regeneration issues
Symptoms: Reduced power (limp mode), increased fuel consumption, warning light on dash, frequent active regenerations.
Cause: Incomplete passive regeneration due to frequent short trips, leading to excessive soot accumulation in the diesel particulate filter.
Fix: Perform a forced regeneration using VIDA diagnostics. Ensure vehicle is driven regularly at highway speeds for sufficient passive regeneration. Check for underlying EGR or injector faults.
EGR cooler leaks or clogging
Symptoms: Coolant loss without visible external leaks, white exhaust smoke, rough idle, engine overheating.
Cause: Internal corrosion or carbon buildup within the EGR cooler, causing coolant to leak into the intake or exhaust gas passages to become restricted.
Fix: Inspect and replace the EGR cooler assembly if leaking or severely clogged. Clean associated EGR valve and intake passages per OEM procedure.
Turbocharger actuator faults
Symptoms: Loss of boost pressure, whistling noise from turbo, illuminated engine warning light, diagnostic trouble codes for boost control.
Cause: Wear, sticking, or electronic failure of the variable geometry turbocharger's actuator mechanism, often due to carbon buildup or moisture ingress.
Fix: Clean or replace the turbo actuator. Perform a boost pressure adaptation and leak test using Volvo VIDA diagnostic software after repair.
Research Basis

Analysis derived from Volvo technical bulletins (2012-2017) and aggregated European owner association failure reports (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLVO D-5244-T21

Find answers to most commonly asked questions about VOLVO D-5244-T21.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLVO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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