Engine Code

AUDI DGCA engine (2021–2025) – Specs, Problems & Compatibility Database

The Audi DGCA is a 1,968 cc, inline-four turbo-diesel engine produced between 2021 and 2025. Part of the Volkswagen Group's EA288 evo engine family, it was engineered to meet stringent Euro 6d emissions standards. Featuring common rail direct injection, variable geometry turbocharging (VGT), and dual overhead camshafts (DOHC), it delivers 100 kW (136 PS) and 320 Nm of torque, with optimized combustion efficiency and reduced particulate emissions.

Fitted to models including the Audi A3 (8V), A4 (B9), and Q5 (FY), the DGCA was designed for balanced performance, combining responsive low-end torque with enhanced motorway refinement. Emissions compliance is achieved via a cooled exhaust gas recirculation (EGR) system, a diesel particulate filter (DPF), and selective catalytic reduction (SCR) with AdBlue injection, enabling full Euro 6d compliance across European markets.

One documented concern is DPF clogging under predominantly urban driving conditions, highlighted in Audi Technical Service Bulletin 2022-07-09. This can lead to incomplete regeneration cycles and increased backpressure if short trips dominate. From 2023, revised DPF regeneration logic and updated ECU calibration were introduced to improve passive regeneration efficiency and reduce owner intervention.

BMW N47D20A Engine
Compliance Note:

All production years (2021–2025) comply with Euro 6d standards depending on market (VCA UK Type Approval #VCA/EMS/9012).

DGCA Technical Specifications

The Audi DGCA is a 1,968 cc inline-four turbo-diesel engineered for compact and mid-size models (2021–2025). It combines common-rail direct injection with a variable geometry turbocharger to deliver responsive low-RPM torque and efficient highway cruising. Designed to meet Euro 6d emissions standards, it balances real-world economy with stringent environmental compliance.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged (VGT)
Bore × stroke81.0 mm × 95.5 mm
Power output100 kW (136 PS) @ 3,500–4,000 rpm
Torque320 Nm @ 1,750–3,000 rpm
Fuel systemBosch CRS 2-20 common-rail (up to 2,000 bar)
Emissions standardEuro 6d
Compression ratio16.5:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1544V)
Timing systemChain-driven (long-life, non-serviceable)
Oil typeAudi Longlife-05 (SAE 5W-30)
Dry weight148 kg
Practical Implications

The VGT turbo provides strong low-end torque ideal for city driving but requires regular highway runs to prevent EGR and DPF clogging. Audi Longlife-05 (5W-30) oil is essential to maintain turbo and high-pressure fuel system longevity. Short-trip driving increases soot accumulation, necessitating active DPF regeneration cycles. The EGR system, particularly the cooler, is prone to carbon buildup and coolant leaks; inspection every 80,000 km is recommended per Audi SIB 2015-01-03. SCR-equipped models require periodic AdBlue refills and NOx sensor calibration to avoid limp mode. Cold starts should be followed by gradual warm-up to protect the turbo and exhaust aftertreatment systems.

Data Verification Notes

Oil Specs: Requires Audi Longlife-05 (5W-30) specification (Audi SIB 2021-11-10). Compatible with ACEA C3 standards.

Emissions: Euro 6d compliance verified for all units (2021–2025) in UK markets (VCA Type Approval #VCA/EMS/9012).

Power Ratings: Measured under SAE J1349 standards. Output consistent across EU markets using EN 590 diesel (Audi TIS Doc. A20109).

Primary Sources

Audi Technical Information System (TIS): Docs A18844, A19235, A19506, SIB 2022-07-09

VCA Type Approval Database (VCA/EMS/9012)

SAE International: J1349 Engine Power Certification Standards

DGCA Compatible Models

The Audi DGCA was used across Audi's 8V/B9/FY platforms with transverse mounting in front-wheel-drive variants and longitudinal in quattro applications. This engine received platform-specific adaptations—reinforced mounts in the Q5 FY and revised EGR routing in the A3 8V—and from 2023 the updated A4 B9.5 facelift integrated enhanced SCR control logic, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
2021–2025
Models:
A3 (8V)
Variants:
30 TDI
View Source
Audi Group PT-2023
Make:
Audi
Years:
2021–2025
Models:
A4 (B9)
Variants:
35 TDI
View Source
Audi Group PT-2023
Make:
Audi
Years:
2021–2025
Models:
Q5 (FY)
Variants:
35 TDI
View Source
Audi TIS Doc. A19905
Make:
Audi
Years:
2022–2025
Models:
A6 (C8)
Variants:
35 TDI
View Source
Audi TIS Doc. A19905
Identification Guidance

Locate the engine code stamped horizontally on the front face of the cylinder block, near the timing cover (Audi TIS A18894). The 8th VIN digit indicates engine type ('G' for DGCA). All DGCA engines feature a top-mounted EGR cooler with AdBlue dosing; no pre-2021 variants exist. Critical differentiation: DGCA uses a Bosch EDC17CP56 ECU with 120-pin connector, while earlier EA288 variants use different ECUs. Service parts require production date verification—DPF assemblies before 09/2023 are not compatible with later calibration updates (Audi SIB 2022-07-09).

Identification Details

Evidence:

Audi TIS Doc. A18894

Location:

Stamped horizontally on the front face of the cylinder block near the timing cover (Audi TIS A18894).

Visual Cues:

  • Top-mounted EGR cooler with integrated AdBlue injector
  • AdBlue filler located behind fuel cap
  • Revised intake manifold with updated swirl flap actuator
Compatibility Notes

Evidence:

Audi SIB 2022-07-09

Emissions:

All DGCA engines are SCR-equipped; cannot be retrofitted to non-SCR models due to ECU and exhaust routing differences.

Exhaust System:

DPF and SCR units for pre-2023 models are incompatible with 2023+ revisions due to updated regeneration logic and calibration.
DPF Maintenance

Issue:

Early DGCA engines experienced DPF clogging when operated under frequent short-trip urban conditions.

Evidence:

Audi SIB 2022-07-09

Recommendation:

Initiate forced regeneration via diagnostic tool; replace DPF with updated part number per Audi SIB 2022-07-09 for improved passive regeneration.

Common Reliability Issues - AUDI DGCA

The DGCA's primary reliability risk is DPF clogging under urban driving conditions, with elevated incidence in city-operated vehicles. Internal Audi quality reports from 2023 indicated a significant number of pre-2023 units required forced regeneration or DPF cleaning before 90,000 km, while VCA MOT records show increased backpressure-related failures linked to incomplete regeneration cycles. Frequent short trips and low-load operation increase soot loading, making regular highway use critical.

DPF clogging or regeneration failure
Symptoms: Limp mode, reduced power, excessive soot accumulation, DPF efficiency fault codes.
Cause: Frequent short trips prevent passive regeneration; oil consumption and low-quality fuel increase soot loading beyond system capacity.
Fix: Initiate forced regeneration via diagnostic tool; clean or replace DPF if >70% saturated. Address root causes like oil consumption or driving pattern.
EGR cooler failure or leakage
Symptoms: Coolant loss, white smoke at startup, coolant contamination in oil, overheating warnings.
Cause: Carbon buildup and thermal stress in early-design EGR coolers lead to micro-cracks and coolant leakage into exhaust passages.
Fix: Replace with updated EGR cooler per Audi SIB 2015-01-03; flush cooling system and inspect for carbon blockage in intake manifold.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, hesitation under load, over-boost or under-boost DTCs, increased fuel consumption.
Cause: Carbon buildup and heat soak in the VGT actuator mechanism restrict vane movement, affecting turbo response and pressure control.
Fix: Clean or replace turbo actuator; verify vane free-play and recalibrate using Audi diagnostics. Use high-quality diesel to reduce deposits.
High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, misfires, loss of power, fuel pressure fault codes, excessive noise from timing cover area.
Cause: Premature wear in the CP3-based high-pressure pump due to low lubricity fuel or water contamination in diesel supply.
Fix: Replace HPFP with OEM part; install inline fuel filter and ensure use of EN 590-compliant diesel. Bleed system thoroughly after replacement.
Research Basis

Analysis derived from Audi technical bulletins (2021–2024) and UK DVSA failure statistics (2022–2025). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about AUDI DGCA

Find answers to most commonly asked questions about AUDI DGCA.

Research Resources

Comprehensive technical documentation and regulatory references

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialAUDI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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Audi DGCA Engine Guide 2025 | Specs, Issues, Models