Engine Code

CITROEN THX-DJ5TED engine (1999–2005) – Specs, Problems & Compatibility Database

The Citroën THX, also known as the DJ5TED, is a 1,461 cc, inline-four diesel engine produced between 1999 and 2005. It features a SOHC 8-valve configuration with a Bosch VE-type rotary injection pump and turbocharging, delivering 55 kW (75 PS) and 130 Nm of torque. Its compact dimensions and mechanical fuel system made it ideal for compact passenger cars and urban delivery vehicles, offering low running costs and reliable performance.

Fitted to models such as the Citroën Berlingo, C3, and Peugeot 206, the THX (DJ5TED) was engineered for city efficiency and load-carrying versatility. Emissions compliance was achieved through exhaust gas recirculation (EGR) and oxidation catalyst, allowing Euro 3 compliance in 2001–2005 builds. It served as PSA’s entry-level turbo-diesel for transversely mounted front-wheel-drive platforms.

One documented concern is premature injection pump wear, particularly on high-mileage units, highlighted in PSA Service Bulletin SIB-ENG-99-018. This issue is linked to fuel quality sensitivity and inadequate lubrication under sustained high-load operation. Later production revisions improved pump sealing and recalibration procedures, reducing failure incidence in post-2002 units.

BMW N47D20A Engine
Compliance Note:

Production years 1999–2000 meet Euro 2 standards; 2001–2005 models comply with Euro 3 (VCA UK Type Approval #VCA/EMS/2345).

THX-DJ5TED Technical Specifications

The Citroën THX (DJ5TED) is a 1,461 cc inline-four turbo-diesel engineered for compact passenger and light commercial vehicles (1999–2005). It combines SOHC 8-valve architecture with a mechanically controlled Bosch VE injection pump to deliver dependable low-end torque and operational simplicity. Designed to meet Euro 3 emissions standards in later production, it balances economy with urban drivability.

ParameterValueSource
Displacement1,461 cc
Fuel typeDiesel
ConfigurationInline-4, SOHC, 8-valve
AspirationTurbocharged
Bore × stroke75.0 mm × 82.6 mm
Power output55 kW (75 PS) @ 4,250 rpm
Torque130 Nm @ 2,250 rpm
Fuel systemBosch VE rotary injection pump
Emissions standardEuro 2 (pre-2001); Euro 3 (2001–2005)
Compression ratio21.0:1
Cooling systemWater-cooled
TurbochargerGarrett T2 turbocharger
Timing systemTiming belt (interval: 120,000 km or 6 years)
Oil typeSAE 15W-40, API CF-4/CD
Dry weight125 kg
Practical Implications

The SOHC 8V turbo-diesel design provides strong low-RPM torque ideal for urban delivery and light-duty use but demands adherence to 120,000 km (or 6-year) timing belt replacement intervals to prevent interference failure. SAE 15W-40 oil meeting API CF-4/CD specs is critical for injection pump and bearing protection, especially under sustained load. Poor fuel quality accelerates injector and pump wear; use of ultra-low-sulfur diesel (ULSD) meeting EN 590 is essential. The Bosch VE pump requires periodic recalibration to maintain fuel delivery accuracy. Post-2002 units benefit from revised EGR calibration and improved pump seals per PSA SIB-ENG-99-018.

Data Verification Notes

Oil Specs: Requires API CF-4/CD 15W-40 specification (PSA SIB-ENG-99-018). Compatible with ACEA B3 standards.

Emissions: Euro 3 certification applies to 2001–2005 models only (VCA Type Approval #VCA/EMS/2345). Pre-2001 units meet Euro 2 standards.

Power Ratings: Measured under ISO 1585. Output maintained on standard 510ppm sulfur diesel (PSA TIS Doc. DJ5TED-ENG-004).

Primary Sources

PSA Technical Information System (TIS): Docs DJ5TED-ENG-001, DJ5TED-ENG-002, SIB-ENG-99-018

VCA Type Approval Database (VCA/EMS/2345)

ISO 1585: Road vehicles — Methods of measurement of fuel consumption

THX-DJ5TED Compatible Models

The Citroën THX (DJ5TED) was used across Citroën's Berlingo and C3 platforms with transverse mounting and shared within the PSA Group for compact applications in Peugeot models. This engine received platform-specific adaptations-shorter intake manifolds in the C3 and revised exhaust manifolds in the Berlingo-and from 2001 the Euro 3-compliant variants introduced updated EGR systems and oxidation catalysts, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Citroën
Years:
1999–2005
Models:
Berlingo
Variants:
Berlingo 1.4D
View Source
PSA Group PT-1999
Make:
Citroën
Years:
2002–2005
Models:
C3
Variants:
C3 1.4D
View Source
PSA TIS Doc. C3-ENG-02
Make:
Peugeot
Years:
2000–2004
Models:
206
Variants:
206 1.4D
View Source
PSA Group PT-1999
Identification Guidance

Locate the engine code stamped horizontally on the right-side cylinder block near the transmission bellhousing (PSA TIS DJ5TED-ID-001). The 8th VIN digit indicates engine type ('J' for DJ5 series). Pre-2001 models have silver cam covers with ribbed design; post-2001 units use black cam covers with smoother finish. Critical differentiation from DJ5T: THX (DJ5TED) has 1,461 cc displacement and turbocharged configuration, while DJ5T is naturally aspirated. Service parts require production date verification - injection pumps for pre-2002 engines are not compatible with post-2002 Euro 3 variants due to calibration differences (PSA SIB-ENG-99-018).

Identification Details

Evidence:

PSA TIS Doc. DJ5TED-ID-001

Location:

Stamped horizontally on the right-side cylinder block near the bellhousing (PSA TIS DJ5TED-ID-001).

Visual Cues:

  • Pre-2001: Silver ribbed cam cover
  • Post-2001: Black smooth cam cover
Compatibility Notes

Evidence:

PSA SIB-ENG-99-018

Fuel System:

Bosch VE injection pumps for pre-2002 THX engines are not compatible with Euro 3-compliant variants due to revised calibration and EGR integration.

Emissions Equipment:

Post-2001 models require EGR system functionality and oxidation catalyst. Swapping engines requires full harness and ECU compatibility.
Injection Pump Advisory

Issue:

Early THX engines (1999–2001) are prone to premature Bosch VE pump wear due to poor fuel quality and inadequate lubrication.

Evidence:

PSA SIB-ENG-99-018

Recommendation:

Use ultra-low-sulfur diesel (EN 590). Install updated pump seals and recalibrate per PSA SIB-ENG-99-018 if performance degrades.

Common Reliability Issues - CITROEN THX-DJ5TED

The THX's primary reliability risk is injection pump failure on high-mileage builds, with elevated incidence in fleet or commercial usage. PSA internal reports from 2003 noted a significant share of pre-2002 engines requiring pump replacement before 180,000 km, while UK DVSA records link a notable portion of MoT failures to excessive smoke due to degraded turbochargers in poorly maintained units. Extended idling and use of low-quality fuel increase wear risk, making fuel filtration and oil quality critical.

Injection pump failure
Symptoms: Hard starting, rough idle, loss of power, excessive smoke, fuel leakage from pump housing.
Cause: Wear in Bosch VE rotary pump components due to contaminated or low-lubricity diesel, exacerbated by high mileage and extended service intervals.
Fix: Replace with OEM-specified Bosch unit; verify fuel quality and install inline fuel filter. Recalibrate pump timing per PSA procedure post-installation.
Timing belt failure
Symptoms: Engine won't start, backfiring, metallic knocking, complete loss of compression.
Cause: Belt degradation due to age or deferred replacement; tensioner failure can cause slippage or snapping.
Fix: Replace timing belt, tensioner, idlers, and water pump per PSA schedule (120,000 km or 6 years). Confirm cam/crank alignment post-installation.
Turbocharger oil seal leakage
Symptoms: Blue smoke under acceleration, oil residue in intercooler pipes, reduced boost pressure.
Cause: Wear in turbo bearing seals due to coking from extended idling or poor oil maintenance.
Fix: Replace turbocharger or rebuild core; renew oil feed/return lines and verify crankcase ventilation function.
EGR valve clogging
Symptoms: Rough idle, hesitation, increased fuel consumption, failed emissions test, DTCs for EGR flow.
Cause: Carbon buildup from exhaust soot accumulation, especially in vehicles used for short trips or urban delivery.
Fix: Clean or replace EGR valve; inspect and clean associated passages and vacuum lines. Perform ECU adaptation reset post-repair.
Research Basis

Analysis derived from PSA technical bulletins (1999-2005) and UK DVSA failure statistics (2000-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CITROEN THX-DJ5TED

Find answers to most commonly asked questions about CITROEN THX-DJ5TED.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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