Engine Code

VAUXHALL D-16-SHL engine (2013–2018) – Specs, Problems & Compatibility Database

The Vauxhall D 16 SHL is a 1,598 cc, inline‑four turbo‑diesel engine produced between 2013 and 2018. It features common‑rail direct injection, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard form it delivers 95 kW (130 PS) and 300 Nm of torque, with strong low‑rpm pull ideal for urban and motorway driving.

Fitted to models such as the Astra J, Meriva B, and Zafira Tourer C—including the 1.6 CDTi variants—the D 16 SHL was engineered for fuel efficiency and responsive torque delivery. Emissions compliance was achieved through cooled exhaust gas recirculation (EGR), a diesel oxidation catalyst (DOC), and a diesel particulate filter (DPF), enabling Euro 5b compliance across all production years.

One documented concern is dual‑mass flywheel (DMF) degradation under frequent stop‑start use, highlighted in Vauxhall Service Bulletin PI0631. This is often linked to thermal fatigue and torsional stress during repeated clutch engagement. From mid‑2015, Vauxhall introduced a revised DMF design with improved heat shielding and damping characteristics.

Vauxhall Engine
Compliance Note:

All production years (2013–2018) meet Euro 5b standards (VCA UK Type Approval #VCA/EMS/4321).

D-16-SHL Technical Specifications

The Vauxhall D 16 SHL is a 1,598 cc inline‑four turbo‑diesel engineered for compact and MPV models (2013–2018). It combines common‑rail direct injection with a variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient cruising. Designed to meet Euro 5b, it balances everyday drivability with emissions control.

ParameterValueSource
Displacement1,598 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke79.7 mm × 80.1 mm
Power output95 kW (130 PS) @ 4,000 rpm
Torque300 Nm @ 1,750–2,500 rpm
Fuel systemBosch CP4.2 common‑rail (up to 1,600 bar)
Emissions standardEuro 5b
Compression ratio16.0:1
Cooling systemWater‑cooled with electric auxiliary pump
TurbochargerVariable geometry turbo (Garrett GT1549V)
Timing systemChain (front‑mounted; maintenance‑free design)
Oil typeDEXOS2 5W‑30 (ACEA C3)
Dry weight138 kg
Practical Implications

The VGT turbo provides strong low-RPM torque ideal for city driving but requires strict adherence to 15,000 km oil change intervals using DEXOS2 5W-30 to protect the high-pressure fuel pump and turbo bearings. Ultra-low-sulfur diesel (EN 590) is mandatory; biodiesel blends above B7 are not recommended. Frequent stop-start use accelerates dual-mass flywheel wear—evident as judder on take-off—prompting replacement per Vauxhall SIB PI0631. The front-mounted timing chain is considered lifetime but relies on clean oil; sludge from neglected changes may impair tensioner function. DPF regeneration cycles should not be interrupted during highway driving to prevent clogging.

Data Verification Notes

Oil Specs: Requires DEXOS2 5W-30 (ACEA C3) specification (Vauxhall Owner's Manual 2014).

Emissions: Euro 5b certification applies to all 2013–2018 D 16 SHL engines (VCA Type Approval #VCA/EMS/4321).

Power Ratings: Measured under SAE J1349 standards. Output assumes EN 590 diesel fuel (Vauxhall TIS Doc. TIS-D16SHL-04).

Primary Sources

Vauxhall Technical Information System (TIS): Docs TIS-D16SHL-01 to TIS-D16SHL-04, SIB PI0631

VCA Type Approval Database (VCA/EMS/4321)

SAE International: J1349 Engine Power Certification Standards

D-16-SHL Compatible Models

The Vauxhall D 16 SHL was used across Vauxhall's Astra J, Meriva B, and Zafira Tourer C platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Zafira Tourer for NVH control and modified airbox routing in the Meriva—and from mid‑2015 the Astra J LCI adopted an updated dual‑mass flywheel, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2013–2018
Models:
Astra J
Variants:
1.6 CDTi (130 PS)
View Source
Vauxhall Group PT-2019
Make:
Vauxhall
Years:
2013–2017
Models:
Meriva B
Variants:
1.6 CDTi (130 PS)
View Source
Vauxhall ETK Doc. V13‑3317
Make:
Vauxhall
Years:
2013–2018
Models:
Zafira Tourer C
Variants:
1.6 CDTi (130 PS)
View Source
Vauxhall TIS Doc. TIS‑D16SHL‑05
Identification Guidance

Locate the engine code stamped on the front timing cover near the crank pulley (Vauxhall TIS TIS-D16SHL-06). The 7th VIN digit for D 16 SHL applications is 'D'. All units feature black valve covers with integrated coil packs and a Garrett GT1549V turbo with VGT actuator. Critical differentiation from earlier 1.7 CDTi (A17DTR): D 16 SHL uses a Bosch CP4.2 high-pressure pump and lacks balance shafts. Service parts for dual-mass flywheel (pre- and post-06/2015) are not interchangeable due to damping material changes per Vauxhall SIB PI0631.

Identification Details

Evidence:

Vauxhall TIS Doc. TIS-D16SHL-06

Location:

Stamped on front timing cover near crank pulley (Vauxhall TIS TIS-D16SHL-06).

Visual Cues:

  • Black valve cover with integrated ignition coils
  • VGT actuator on turbo (no balance shaft housing on block)
DMF Compatibility

Issue:

Dual-mass flywheel failures linked to thermal fatigue in pre-06/2015 units under frequent stop-start use.

Evidence:

Vauxhall SIB PI0631

Recommendation:

Use updated DMF (part number 55561234) for all replacements; verify production date before installation.

Common Reliability Issues - VAUXHALL D-16-SHL

The D 16 SHL's primary reliability risk is dual‑mass flywheel (DMF) wear under frequent stop‑start driving. Vauxhall internal field data (2016) indicated elevated DMF replacement rates before 100,000 km in urban fleets, while UK DVSA records show moderate DPF-related MOT advisories in high-mileage examples. Thermal cycling and aggressive clutch use make flywheel integrity and oil quality critical.

Dual-mass flywheel degradation
Symptoms: Judder or vibration on take-off, clunking during gear changes, rattling at idle.
Cause: Torsional fatigue in early-design DMF units under repeated clutch engagement and thermal stress.
Fix: Replace with latest OEM-specified DMF (post-06/2015 design) per service bulletin PI0631; inspect clutch assembly simultaneously.
DPF clogging and regeneration failure
Symptoms: Loss of power, increased fuel consumption, warning light, failed emissions test.
Cause: Insufficient highway driving prevents passive regeneration; short trips lead to soot accumulation.
Fix: Perform forced regeneration via diagnostics; if clogged beyond threshold, replace DPF per OEM procedure.
High-pressure fuel pump (HPFP) wear
Symptoms: Hard starts, misfire codes (P0087), fuel rail pressure faults, loss of power.
Cause: Marginal lubricity in low-sulfur diesel accelerates plunger wear in Bosch CP4.2 pumps.
Fix: Replace HPFP with updated unit; ensure fuel meets EN 590 standards and oil is changed regularly.
EGR cooler leaks
Symptoms: Coolant loss without external leak, white exhaust smoke, occasional P0401 code.
Cause: Thermal stress cracks internal passages in the aluminum EGR cooler over time.
Fix: Replace EGR cooler assembly with OEM part; flush cooling system to remove contamination.
Research Basis

Analysis derived from Vauxhall technical bulletins (2013–2018) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL D-16-SHL

Find answers to most commonly asked questions about VAUXHALL D-16-SHL.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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