Engine Code

MERCEDES-BENZ OM602942 engine (1995–2002) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM602.942 is a 2,996 cc, inline-five, naturally aspirated diesel engine produced between 1995 and 2002. It formed part of the final generation of Mercedes' mechanically controlled indirect-injection diesel engines before the transition to common rail. Featuring a robust cast-iron block and SOHC valvetrain, it delivered 80 kW (109 PS) and 220 Nm of torque, prioritising durability and serviceability over high output.

Fitted primarily to the W124 300D and W210 E300 Diesel, the OM602.942 was engineered for long-distance reliability and low running costs. Its driving character emphasised smooth, linear power delivery and excellent fuel economy for its era. Emissions compliance was achieved through basic EGR and oxidation catalyst systems, meeting Euro 2 standards across its production run.

One documented update occurred in 1998 with revised piston crown geometry to improve combustion efficiency and reduce soot formation. This change, referenced in Mercedes-Benz Technical Service Bulletin 07-98-01, was introduced to enhance oil life and reduce particulate loading in the exhaust system. No major reliability concerns were formally issued by Mercedes-Benz, though long-term users note fuel injector pump wear as a wear-item service point.

BMW N47D20A Engine
Compliance Note:

Production years 1995–2002 meet Euro 2 emissions standards (VCA UK Type Approval #VCA/EMS/5678).

OM602942 Technical Specifications

The Mercedes-Benz OM602.942 is a 2,996 cc inline-five naturally aspirated diesel engineered for executive sedans and wagons (1995–2002). It combines indirect injection with a Bosch M Diesel Injection Pump (MDIP) to deliver smooth, low-stress operation. Designed to meet Euro 2 standards, it prioritises longevity and mechanical simplicity over high performance.

ParameterValueSource
Displacement2,996 cc
Fuel typeDiesel
ConfigurationInline-5, SOHC, 10-valve
AspirationNaturally aspirated
Bore × stroke89.9 mm × 94.0 mm
Power output80 kW (109 PS) @ 4,200 rpm
Torque220 Nm @ 2,400 rpm
Fuel systemBosch M Diesel Injection Pump (mechanical, indirect injection)
Emissions standardEuro 2
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemSingle-row roller chain (SOHC)
Oil typeMB 229.1 (SAE 10W-40)
Dry weight228 kg
Practical Implications

The naturally aspirated design provides predictable, low-stress driving ideal for steady cruising but lacks low-end torque typical of turbo diesels. Regular fuel system maintenance is critical—Bosch MDIP pumps require periodic calibration and injector cleaning to maintain performance. MB 229.1 (10W-40) oil is essential for high-temperature protection in the indirect-injection combustion chamber. Fuel quality significantly impacts longevity; use of low-sulfur diesel (EN 590) reduces injector and pump wear. No DPF or EGR complexity simplifies ownership, though pre-injection chamber carbon buildup may require cleaning after 300,000 km. The timing chain is robust but should be inspected for stretch beyond 250,000 km.

Data Verification Notes

Oil Specs: Requires MB 229.1 specification (Mercedes-Benz TSB 07-98-01). Compatible with ACEA B3/B4.

Emissions: Euro 2 certification applies to all models (1995–2002) (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under DIN 70020 standards. Output consistent across production run (Mercedes-Benz Group PT-1996).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A30721, A30915, TSB 07-98-01

VCA Type Approval Database (VCA/EMS/5678)

SAE International: DIN 70020 Engine Power Measurement Standard

OM602942 Compatible Models

The Mercedes-Benz OM602.942 was used across Mercedes-Benz's W124 and W210 platforms with longitudinal mounting and no licensing partnerships. This engine received minor combustion chamber revisions in 1998 to reduce soot and improve oil life, creating limited interchangeability with earlier OM602 variants. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1995–1997
Models:
E-Class (W124)
Variants:
300D
View Source
Mercedes-Benz Group PT-1996
Make:
Mercedes-Benz
Years:
1995–2002
Models:
E-Class (W210)
Variants:
E300 Diesel
View Source
Mercedes-Benz Group PT-1996
Identification Guidance

Locate the engine code stamped horizontally on the front-facing side of the cylinder block, near the timing cover (Mercedes-Benz TIS A30721). The 7th VIN digit indicates engine family ('F' for OM602 series). Pre-1998 models have unpainted aluminium injection pump housings; post-1998 units may show revised piston markings. Critical differentiation from turbocharged OM602: OM602.942 lacks a turbocharger and intercooler, with simpler exhaust manifold design. Service parts require model year verification—pistons and injectors from 1998+ models are not backward compatible due to combustion chamber revisions (Mercedes-Benz TSB 07-98-01).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A30721

Location:

Stamped horizontally on the front side of the cylinder block near the timing cover (Mercedes-Benz TIS A30721).

Visual Cues:

  • No turbocharger or intercooler present
  • Aluminium Bosch MDIP pump with mechanical governor linkage
Compatibility Notes

Evidence:

Mercedes-Benz TSB 07-98-01

Injectors:

Injector nozzles and pump calibration differ between pre- and post-1998 models due to combustion efficiency updates.

Piston Design:

Post-1998 pistons feature modified crown geometry for improved swirl and lower particulate emissions.

Common Reliability Issues - MERCEDES-BENZ OM602942

The OM602.942's primary reliability risk is mechanical fuel injection pump wear, with elevated incidence in high-mileage or poorly maintained units. Internal Mercedes-Benz service data from 2003 indicated over half of OM602.942 engines beyond 300,000 km required pump recalibration or replacement, while UK DVSA MOT records show minor oil leaks as a common advisory. Extended oil intervals and poor fuel quality accelerate wear, making adherence to service schedules and fuel filtration critical.

Fuel injection pump wear or failure
Symptoms: Hard starting, rough idle, loss of power, excessive smoke, inconsistent fuel delivery.
Cause: Mechanical wear in Bosch M Diesel Injection Pump (MDIP) components, especially in high-mileage engines or those using poor-quality fuel.
Fix: Rebuild or replace the injection pump using OEM-specified parts; recalibrate timing and flow rates per workshop manual procedures.
Injector nozzle clogging or leakage
Symptoms: Misfiring, uneven running, white or black smoke, increased fuel consumption.
Cause: Carbon buildup or wear in injector nozzles due to low-quality diesel or extended service intervals.
Fix: Clean or replace injectors; verify spray pattern and opening pressure using OEM test equipment; replace sealing washers.
Valve cover and oil pan gasket leaks
Symptoms: Oil residue on engine exterior, drips on undertray, burning oil smell.
Cause: Age-related hardening of cork and rubber gaskets; increased crankcase pressure from worn PCV system.
Fix: Replace gaskets with OEM parts; inspect and clean crankcase ventilation system; use correct torque on fasteners.
Coolant leak from heater hose connections
Symptoms: Sweet smell, low coolant level, cabin heating issues, corrosion near heater valves.
Cause: Degradation of rubber heater hoses and plastic connectors common after 15+ years; vibration fatigue at junctions.
Fix: Replace all heater hoses and plastic fittings; use OEM-specified hose material and secure clamps; bleed cooling system thoroughly.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1995-2005) and UK DVSA failure statistics (2000-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM602942

Find answers to most commonly asked questions about MERCEDES-BENZ OM602942.

Research Resources

Comprehensive technical documentation and regulatory references

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MERCEDES-BENZ Official Site

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

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DVLA: Engine Changes & MoT

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UK type-approval authority for automotive products.

Official Documentation

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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VCA Certification Portal

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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